活化液配比对包覆型WC-Co粉末烧结性能的影响

Effects of activation reagent ratio on the sintering properties of the Co-coated WC composite powders

  • 摘要: 研究采用一步活化法结合化学镀的方法制备包覆型WC-Co复合粉体,重点探究了活化液关键组分(HNO3: HF)的配比对WC表面微观缺陷活性位点、Co镀层的包覆以及烧结硬质合金微观组织和力学性能的影响规律。研究发现,采用较低配比(2: 4)的活化液时,HNO3氧化反应速率受限,WC表面微观缺陷较少,导致粉体活性较差。在后续化学镀过程中Co无法有效包裹WC粉体。当活化液配比增加至3: 4、4: 4,WC粉体表面微观缺陷逐渐增多,活性逐渐增强。当HNO3: HF=5: 4时,在WC活化粉末表面形成了大量阶梯状缺陷,为Co的均匀镀覆生长提供了充分的活性位点。此时可以获得成分均匀、结合良好的WC-Co复合粉体。经放电等离子烧结获得了组织均匀、细小的硬质合金,其硬度达到2109.6HV30,断裂韧性达到10.48MPa·m¹/²。过高的活化液配比(6: 4)会导致WC粉体的过度腐蚀,微观缺陷减少,破坏了WC-Co复合粉末的成分均匀性,不利于获得组织和性能良好的硬质合金。研究明确了活化液配比对WC粉体活性的影响规律,为高质量WC-Co复合粉体的制备提供了理论指导。

     

    Abstract: To enhance the activity of WC powders, the one-step activation method was applied, followed by the electroless plating process, for fabrication of the Co-coated WC composite powder. The effects of the HNO3: HF ratio on the micro-defects activated sites on the surface of WC, the growth of Co coating, and the microstructure and mechanical properties of cemented carbide were investigated. It was found that, when the activation solution with lower ratio (2: 4) was used. the oxidation reaction of HNO3 was limited, the micro defects on the WC surface were limited due to the poor activity of the WC. When the ratio of activated solution increased to 3: 4, and 4: 4, the activity of WC increased gradually. When HNO3: HF=5: 4, a large number of stepped defects were formed on the surface of WC activated powders, which provided sufficient active sites for the uniform growth of Co coating. Under this condition, cemented carbide with uniform microstructure was obtain, and the hardness reaches 2109.6HV30 and fracture toughness reaches 10.48MPa·m ¹/². The high ratio of activation solution (6: 4) leads to over corrosion, which inhibited the composition uniformity of WC-Co composite powders and further posed bad influence to the microstructure and mechanical properties of the cemented carbide. In this study, the influence of the ratio of activation solution on the activity of WC powder was clarified, and the optimal ratio of HNO3: HF=5: 4 was obtained. In this study, the influence of the ratio of activation solution on the activity of WC powder was clarified, which would guide the fabrication of high-quality WC-Co powders.

     

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