不同压缩应变量对辙叉贝氏体钢性能的影响研究

Experimental Study on New Type of Bainitic Steel Switch Frog for Heavy Haul Railway under Different Compression Strain Rates

  • 摘要: 针对铁路辙叉在服役过程中经受高速运行中车轮的冲击问题,对自行研发的新型重载铁路辙叉贝氏体钢进行压缩试验,观察分析其微观组织及硬度变化规律。结果表明,贝氏体辙叉钢在压缩程度提升的过程中,晶粒的破碎程度随之加剧,微观组织更为致密,晶界轮廓逐渐模糊不清。钢材在塑性形变期间,其内部残留的奥氏体会向马氏体发生相变。随着形变量的持续增大,材料内部会生成更多细小的亚晶粒,同时亚晶界的数量也随之攀升。这些微观结构的变化显著增强了位错移动的阻力,导致位错密度不断累积,进而使材料的加工硬化效应愈发突出。

     

    Abstract: To address the issue that railway frogs suffer impact from wheels under high-speed operation during service, compression tests were carried out on a self-developed new bainitic steel for heavy-haul railway frogs, and the evolution laws of its microstructure and hardness were observed and analyzed. The results show that with the increase of compression degree of the bainitic frog steel, the grain fragmentation is intensified, the microstructure becomes denser, and the grain boundary contours gradually become blurred. During plastic deformation of the steel, the retained austenite inside undergoes a phase transformation to martensite. As the deformation continues to increase, more fine subgrains are formed inside the material, and the number of subgrain boundaries increases accordingly. These microstructural changes significantly enhance the resistance to dislocation movement, leading to continuous accumulation of dislocation density, which in turn makes the work-hardening effect of the material increasingly prominent.

     

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