气电焊用药芯焊丝标准化研究与分析

Standardization Research and Analysis of Tubular Cored Electrodes for Electrogas Welding

  • 摘要: 本文系统研究了气电焊用药芯焊丝的国内外标准化现状,重点对我国自主制定的GB/T 45857—2025《气电焊用药芯焊丝》国家标准进行了解读与对比分析。气电焊作为一种高效自动化焊接工艺,在厚板焊接领域应用广泛,其专用药芯焊丝的标准化对于行业发展具有重要意义。通过与AWS A5.26和JIS Z 3319标准的对比分析发现,我国标准在多个方面体现了技术特色:适用范围明确为抗拉强度不低于430MPa的药芯焊丝,同时涵盖气体保护和自保护类型;型号体系更为完善,融合了力学性能、焊接方法、焊接位置等多重信息;化学成分设计要求科学合理,通过控制Mn含量和添加Ni、Ti、Mo等元素优化焊接性能;力学性能要求覆盖4个强度等级和更宽的冲击试验温度范围,更符合国内实际需求;试验方法规定细致,特别是在取样位置等方面做出了科学界定。试验结果表明,新标准能够有效覆盖并规范市场现有产品,各项技术指标设置合理。该标准的制定实现了从无到有的突破,不仅为国内产业发展提供了规范,其英文版的制定还将推动中国标准走向国际。本文的研究有助于相关企业和用户深入理解标准内容,促进标准的贯彻实施。

     

    Abstract: This paper systematically examines the current state of standardization for tubular cored electrodes used in electrogas welding(EGW) both domestically and internationally. It focuses on interpreting and comparing the independently developed Chinese national standard GB/T 45857—2025, “Flux-Cored Wires for Gas Metal Arc Welding” . As a highly efficient automated welding process, EGW is extensively applied in thick-plate welding. Therefore, the standardization of its specialized tubular cored electrodes is crucial for industry development. Comparative analysis with AWS A5.26 and JIS Z 3319 standards reveals that Chinese national standard demonstrates technical distinctiveness in multiple aspects: The scope of application is clearly defined as tubular cored electrodes with a tensile strength of no less than 430MPa with or without gas shield. The classification designation system is more comprehensive, integrating multiple information elements such as mechanical properties, welding process, and welding positions; Chemical composition designation requirements are scientifically rational, which optimizes weldability by controlling Mn content and adding elements like Ni, Ti, and Mo. Mechanical property requirements cover four strength grades and a broader impact test temperature range, better aligning with domestic practical needs. Test methods are detailed, particularly providing scientific definitions for sampling locations. Testing result confirms the new standard effectively covers and regulates existing market products, and all technical indicators are set reasonably. The formulation of this standard has achieved a breakthrough from nothing to something. It not only provides norms for the development of domestic industries, but also the development of its English version will promote Chinese standards to go international. This research is conducive to relevant enterprises and users' in-depth understanding of the standard content and promotes the implementation of the standard.

     

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