耐候钢激光电弧复合焊接微观组织及性能研究

Study on microstructure and properties of laser-arc hybrid welding of weathering steel

  • 摘要: 在本工作中,采用激光-电弧复合焊接技术,对16mm厚Q500耐候钢进行了多层多道焊(P1,热输入3.17 kJ/mm)和高功率单道焊(P2,热输入0.94 kJ/mm)对比实验。结果表明:P2接头的热影响区(HAZ)宽度(1.28 mm)较P2接头(2.1 mm)缩减40%,且焊缝面积减小53%。微观组织分析表明,P2接头焊缝上部形成细晶界铁素体(GBF),铁素体枝晶间距减小,但M-A组元平均尺寸增至1.8 μm(P1接头为0.7 μm);焊缝下部均以粒状贝氏体(GB)+板条贝氏体(LB)为主,体现了厚度方向上冷却速率主导的组织分层现象。力学性能方面,P2接头抗拉强度(728.6 MPa)高于P1接头(711.2 MPa),厚度方向强度波动范围更小。低热输入单道焊通过细化晶粒、优化组织均匀性,显著提升了焊接接头的综合力学性能。

     

    Abstract: In this paper, multi-layer multi-pass welding ( P1, heat input 3.17 kJ / mm ) and high-power single-pass welding ( P2, heat input 0.94 kJ / mm ) were carried out on 16 mm thick Q500 weathering steel by laser-arc hybrid welding technology. The results show that the width of the heat affected zone ( HAZ ) of the P2 joint ( 1.28 mm ) is reduced by 40 % compared with that of the P2 joint ( 2.1 mm ), and the weld area is reduced by 53 %. The microstructure analysis shows that fine grain boundary ferrite ( GBF ) is formed in the upper part of the weld of P2 joint, and the dendrite spacing of ferrite decreases, but the average size of M-A component increases to 1.8 μm ( 0.7 μm for P1 joint ). The lower part of the weld is dominated by granular bainite ( GB ) + lath bainite ( LB ), which reflects the microstructure stratification dominated by the cooling rate in the thickness direction. In terms of mechanical properties, the tensile strength of P2 joint ( 728.6 MPa ) is higher than that of P1 joint ( 711.2 MPa ), and the strength fluctuation range in the thickness direction is smaller. Low heat input single pass welding significantly improves the comprehensive mechanical properties of welded joints by refining grains and optimizing microstructure uniformity.

     

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