基于数值模拟技术的涡旋压缩机动涡盘铸造工艺研究

Research on Casting Process of Orbiting Scroll of Scroll Compressor Based on Numerical Simulation

  • 摘要: 动涡盘是涡旋式压缩机核心部件之一,其结构复杂容易产生铸造缺陷,且对薄壁部位的力学性能检测取样困难,因此采用数值模拟技术研究其铸造缺陷和力学性能,可为解决上述难题提供有益参考。本文以 QT450-10动涡盘为研究对象,采用砂型铸造工艺结合 ProCAST 软件开展动涡盘铸造工艺数值模拟研究。通过建立有限元模型,分析铸造过程中的充型和凝固过程,预测缩孔缩松缺陷、铸件的抗拉强度和硬度分布规律,并将预测结果与实际生产结果进行对比验证。研究结果表明铸造缺陷预测和生产验证吻合良好,铸件关键位置的抗拉强度和硬度预测值和实测值变化趋势一致。

     

    Abstract: The orbiting scroll is one of the core components of a scroll compressor, its complex structure is prone to casting defects, and it is difficult to obtain samples for mechanical property testing of thin-walled sections. Therefore, employing numerical simulation technology to study its casting defects and mechanical properties can provide valuable insights for addressing these challenges. Taking the QT450-10 orbiting scroll as the research object, this paper conducts a numerical simulation on its casting process by adopting sand mold casting technology combined with ProCAST software. A finite element model is established to analyze the filling and solidification processes in the casting procedure, predict shrinkage cavity and porosity defects, as well as the distribution rules of tensile strength and hardness of the casting. The predicted results are further compared and verified with actual production data. The research results show a good agreement between casting defect prediction and production verification, with consistent variations in the predicted and measured tensile strength and hardness values at critical locations of the castings

     

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