600MW快堆用不锈钢传动轴锻件热加工与组织性能控制

Hot Working and Microstructural and Mechanical Property Control of Stainless Steel Drive Shaft Forgings for 600 MW Fast Reactors

  • 摘要: 针对FXM-19材料600MW快堆用传动轴具有整体尺寸大(长6700mm)、高温扩散析出相演化复杂、锻造晶粒组织均匀性控制难度大等特点,通过试验与分析对FXM-19高温扩散析出相演化规律、锻造加热过程的晶粒组织演变规律进行了系统研究,设计了基于锻造开坯后锻件内外晶粒不同储能状态的两段式(低温长时+高温短时)加热及适配的锻造固溶工艺方案。经产品制造与检测验证,采用该两段式加热及锻造固溶工艺能够有效地控制晶粒组织与力学性能,且产品的室温拉伸屈服强度≥442MPa,抗拉强度≥795MPa,断后伸长率A≥48.4%,晶粒度控制在4-5级,说明基于晶粒储能状态分析所制定的工艺方案对组织与性能控制的预判具有较高的可靠性,其研究结果对FXM-19大型锻件的热加工制造有着重要意义。

     

    Abstract: The 600 MW fast reactor drive shaft made of FXM-19 material is characterized by a large overall dimension (6700 mm in length), complex evolution of high-temperature diffusion precipitates, and difficult control of forged grain structure homogeneity. Through experiments and analysis, the evolution laws of high-temperature diffusion precipitates and the grain structure evolution during the forging heating process are systematically studied. A two-stage heating method (low-temperature long-time + high-temperature short-time) and compatible forging and solution treatment processes are designed. They are based on the different stored energy states of internal and external grains after cogging. Through product manufacturing and testing, the two-stage heating and forging-solution process is verified to effectively control the grain structure and mechanical properties. For the manufactured products, a room-temperature yield strength of ≥442 MPa, an ultimate tensile strength of ≥795 MPa, and an elongation after fracture (A) of ≥48.4% are achieved, and the grain size is controlled at grade 4-5. This indicates that the process scheme formulated based on grain stored energy analysis is highly reliable for the prediction of microstructure and property control. The research results are considered to be of great significance to the hot working and manufacturing of large FXM-19 forgings.

     

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