内燃机凸轮轴增材修复工艺对比分析及参数优化

Comparative Analysis and Parameter Optimization of Additive Repair Process for Camshaft of Internal Combustion Engine

  • 摘要: 本研究通过对比分析电刷镀、热喷涂、合金镀铁、激光熔覆等增材再制造工艺形成涂层的金相组织、硬度及耐疲劳性能,选择激光熔覆相较于其他修复工艺更适合凸轮轴增材修复的工艺,并对工艺选材和参数进行优化。结果显示铁基合金粉末涂层(硬度约合HRC58.3),耐磨性约为原凸轮轴的2倍左右。最适宜作为凸轮轴再制造的熔覆材料。最优熔覆工艺参数为:激光功率1000W,扫描速度600mm/min,送粉量1.2r/min,搭接率50%。

     

    Abstract: This study conducted a comparative analysis of coatings formed by additive remanufacturing processes such as brush plating, thermal spraying, alloy iron plating, and laser cladding, focusing on their metallographic structure, hardness, and fatigue resistance. The results indicate that laser cladding is more suitable for the additive repair of camshafts compared to other processes. The material selection and process parameters were further optimized. The Fe-based alloy powder coating (with a hardness of approximately HRC 58.3) demonstrated wear resistance about twice that of the original camshaft material, making it the most suitable cladding material for camshaft remanufacturing. The optimal laser cladding parameters were determined as follows: laser power of 1000 W, scanning speed of 600 mm/min, powder feeding rate of 1.2 r/min, and overlap rate of 50%.

     

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