基于机器学习的铸造铝合金成分设计研究进展

Research Progress on the Composition Design of Cast Aluminum Alloys Based on Machine Learning

  • 摘要: 铸造铝合金的优势并不只在于轻质高强,还在于其适合复杂薄壁构件一体化成形,因此长期服务于汽车轻量化、航空航天零部件及其大型一体化复杂结构。近几年,应用端对铝合金材料提出的要求明显变得复合化:既要提高强塑性及其极端条件下的服役性能,又要兼顾免热处理、高导热性、再生铝杂质容限控制以及稳定的铸造工艺窗口。传统铸造合金成分设计通常围绕合金成分做经验调整,而多元素之间的交互作用往往不是线性叠加,因此传统的经验试错方法已不适应于成分设计发展需要。基于人工智能技术的机器学习方法在于把上述复杂关系转化为可建模、可解释、可筛选的成分空间并逐渐得到应用。本文从数据基础、特征工程、模型应用和组织性能调控等方面综述了近年来机器学习技术在铸造铝合金成分设计中的应用研究进展,并对未来发展方向和亟需解决的问题进行了展望。

     

    Abstract:  Cast aluminum alloys possess not only the advantage of lightweight and high strength but also excellent integrated formability for complex thin-walled components, which enables their long-term engineering applications in automotive lightweighting, aerospace parts, and large-scale integrated complex structures. In recent years, application scenarios have put forward increasingly comprehensive and multi-dimensional requirements for aluminum alloy materials. It is urgent to improve the strength and plasticity, as well as the service performance under extreme conditions, while also taking into account factors such as heat treatment avoidance, high thermal conductivity, control of impurity tolerance in recycled aluminum, and a stable casting process window. Traditional casting alloy composition design mainly relies on empirical modification of elemental components, and the interactions among multiple alloying elements exhibit obvious non-linear superposition characteristics. Therefore, the traditional empirical trial-and-error method is no longer suitable for the development needs of composition design. The machine learning method based on artificial intelligence technology provides an effective approach to quantify aforementioned complex interactive relationships and transform them into modelable, interpretable, and screenable composition spaces, and gradually applying it. This work provides an overview of the recent advancements in the application of machine learning technology in the design of casting aluminum alloy compositions, covering aspects such as data foundation, feature engineering, model application, and microstructure property regulation. It also anticipates future development directions and pressing issues that need to be addressed.

     

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