锻造工艺对GH901合金棒材室温力学性能的影响分析

Analysis of the Influence of Forging Process on the Room Temperature Mechanical Properties of GH901 Alloy Bars

  • 摘要: 该文章研究了锻造工艺对GH901合金棒材室温力学性能的影响,对比了“多次镦粗+拔长”(工艺一)与“直接拔长”(工艺二)两种工艺的力学性能差异。针对两种工艺锻造的合金棒,该研究使用万能试验机测试不同变形量和不同锻造温度下合金棒的力学性能。结果表明:工艺一锻造的合金棒在各项力学性能上均优于工艺二。采用工艺一锻造后,GH901合金棒的抗拉强度最高达1238 MPa,屈服强度为917 MPa,伸长率为29%,硬度为357 HB,均显著高于工艺二的相应数据。进一步研究表明,当变形量约45%时,合金棒表现出较为理想的力学性能。利用工艺一锻造的合金棒的伸长率保持在23%,抗拉强度约为1240 MPa。当终锻温度在1000~1020℃、顶锻温度在1020~1050℃范围内时,利用工艺一锻造的合金棒的抗拉强度可达1235 MPa,且塑性表现最优。综上,多次镦粗+拔长工艺通过多向变形有效细化晶粒、促进γ′相均匀析出、改善组织均匀性,实现了GH901合金强度与塑性的良好匹配。

     

    Abstract: This article investigates the effect of forging process on the mechanical properties of GH901 alloy bars at room temperature, and compares the mechanical performance differences between the "multiple upsetting+pulling" (process one) and "direct pulling" (process two) processes. This study used a universal testing machine to test the mechanical properties of alloy bars forged by two different processes at different deformation amounts and forging temperatures. The results show that the alloy bars forged by process one have better mechanical properties than those forged by process two. After forging using process one, the tensile strength of GH901 alloy rod reached a maximum of 1238 MPa, the yield strength was 917 MPa, the elongation rate was 29%, and the hardness was 357 HB, all significantly higher than the corresponding data of process two. Further research shows that when the deformation is about 45%, the alloy rod exhibits ideal mechanical properties. The elongation of the alloy rod forged using process one is maintained at 23%, and the tensile strength is approximately 1240 MPa. When the final forging temperature is within the range of 1000-1020 ℃ and the top forging temperature is within the range of 1020-1050 ℃, the tensile strength of the alloy rod forged using process one can reach 1235 MPa, and the plasticity performance is optimal. In summary, multiple upsetting and elongation processes effectively refine grain size, promote uniform precipitation of γ′ phase, and improve microstructure uniformity through multi-directional deformation, achieving a good match between strength and ductility of GH901 alloy.

     

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