基于神经网络与遗传算法钢的锻造工艺优化

Optimization of Steel Forging Process for Construction Machinery Based on Neural Network and Genetic Algorithm

  • 摘要: 基于神经网络与遗传算法,以钢材牌号、加热方式、锻造压力、始锻温度、终锻温度、预热温度、加热温度和锻造速度作为8个输入层参数、隐含层调用tansig函数、输出层调用purelin函数,以抗拉强度、屈服强度和断后伸长率作为3个输出层参数,设计了钢锻造工艺优化神经网络模型,模型的结构选用的是8×32×16×3四层拓扑结构,经过训练、预测及验证后发现该模型经过9113次迭代运算后收敛,模型输出的抗拉强度、屈服强度和断后伸长率都具有5%以下的相对预测误差,模型有着极高的预测精度和预测能力;采用神经网络-遗传算法优化工艺比起工厂现有工艺锻造的40Cr钢抗拉强度变大了82MPa、屈服强度增大了88MPa、断后伸长率在小范围幅度下稍有增大,神经网络-遗传算法优化模型还具有较佳的实用性能。

     

    Abstract:  Based on neural network and genetic algorithm, an optimized neural network model for engineering machinery steel forging process was constructed with steel grade, heating method, forging pressure, initial forging temperature, final forging temperature, temperature of preheating, speed of forging and temperature of heating as 8 input layer parameters, hidden layer calling tansig function, output layer calling purelin function, and tensile strength, yield strength, and elongation after fracture as 3 output layer parameters. After training, prediction, and verification, it was found that the model converged after 9113 iterations, and the relative prediction errors of the model's output tensile strength, yield strength, and elongation after fracture were all less than 5%. The model has high prediction accuracy. Better predictive ability,; Compared with the current forging process of 40Cr steel used by enterprises, the use of neural network models to optimize the forging process resulted in an increase of 82MPa in tensile strength, 88MPa in yield strength, and a slight increase in elongation after fracture within a small range. The neural network and genetic algorithm optimization model also has better practical performance.

     

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