热处理对铝-钛-钢爆炸过渡接头界面组织与性能的影响

The influence of heat treatment on the microstructure and properties of the aluminum-titanium-steel explosive transition joint interface

  • 摘要: 针对船用钢-铝爆炸焊接过渡接头在后续焊接热循环中,因界面脆性金属间化合物(IMCs)生长增厚进而导致接头开裂失效的问题,选用TA1工业纯钛作为钢-铝过渡接头的中间层,在100~550℃的范围内开展恒温热处理试验,系统研究了温度与保温时间对界面组织演变、IMCs生长行为及力学性能的影响。结果表明:100℃~450℃时,Al-Ti界面仅发生微弱原子扩散,无连续IMCs生成;450℃~550℃且长时保温(≥60min)后,界面生成了单一稳定TiAl3相,且IMCs层厚随温度与时间渐进增长,伴随局部微裂纹萌生,但未发生全界面贯通失效。接头力学性能以450℃为临界转变温度呈阶段性演化。钛中间层通过调控界面单相、低速生长的TiAl3,显著提升了接头的高温热稳定性与结构可靠性,为船用铝-钢过渡接头热处理工艺优化与界面性能调控提供理论依据。

     

    Abstract: To address the issue of cracking and failure in marine steel-aluminum explosive welding transition joints-caused by the growth and thickening of brittle intermetallic compounds (IMCs) at the interface during subsequent welding thermal cycles-industrial pure titanium (TA1) was selected as an intermediate layer for the steel-aluminum transition joint. Isothermal heat treatment experiments were conducted over a temperature range of 100~550 °C to systematically investigate the effects of temperature and holding time on interfacial microstructure evolution, IMC growth behavior, and mechanical properties. Results show that, at temperatures between 100 °C and 450 °C, only slight atomic diffusion occurred at the Al-Ti interface, with no continuous IMC formation observed. However, after prolonged heating (≥60 min) at 450~550 °C, a single, stable TiAl3 phase formed at the interface; the IMC layer thickness increased gradually with both increasing temperature and holding time, accompanied by localized microcrack initiation-though full-interface penetration failure did not occur. The mechanical performance of the joint evolved in distinct stages, with 450 °C serving as a critical transformation temperature. By enabling the formation of a single-phase, slow-growing TiAl3 layer at the interface, the titanium intermediate layer significantly enhances the high-temperature thermal stability and structural reliability of the joint, thereby providing theoretical support for optimizing heat treatment protocols.

     

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