基板水冷条件下激光沉积薄壁构件凝固条件演变数值模拟

Numerical Simulation of the Evolution of Solidification Conditions in Laser Deposition Thin-Walled Components under Water-Cooled Substrate Conditions

  • 摘要: 针对激光沉积薄壁构件成形过程中易产生热积累,进而引起组织粗化和性能恶化的问题,建立了基板水冷条件下多层激光沉积薄壁构件熔池传热传质模型,对模拟结果进行了试验验证。系统分析了熔池尾部边界上的温度梯度、凝固速度和冷却速度等凝固条件的演变规律。结果表明:基板水冷条件对激光沉积熔池尾部边界的凝固行为具有明显调控作用,随着底板对流换热系数增大,熔池尾部边界处的温度梯度和冷却速率显著提高,而凝固速率变化相对平缓。随着熔覆层高度增加,基板对熔池的直接散热作用减弱,热积累效应逐步增强,导致熔池尾部边界处的温度梯度和冷却速率整体下降,而凝固速率随层高变化较小。基板水冷能够有效提高平均冷却速率,且其强化作用主要集中在低层沉积阶段,冷速差最大值由底层的2.5×103K/s逐渐收敛至顶层的1.0×103K/s。

     

    Abstract: To address heat accumulation during laser deposition of thin-walled structures, which may cause microstructural coarsening and property degradation, a heat and mass transfer model for a multilayer laser-cladded thin wall under substrate water-cooling conditions was developed and experimentally validated. The evolution of solidification conditions at the trailing edge of the molten pool, including temperature gradient, solidification rate, and cooling rate, was systematically analyzed. The results show that substrate water cooling significantly regulates solidification behavior at the molten pool trailing edge. With increasing convective heat transfer coefficient of the substrate, the temperature gradient and cooling rate increase markedly, while the solidification rate changes only slightly. As the deposited height increases, the direct heat dissipation effect of the substrate weakens and heat accumulation becomes more pronounced, leading to an overall decrease in temperature gradient and cooling rate, whereas the solidification rate remains relatively stable. Substrate water cooling effectively increases the average cooling rate, mainly during the early deposition stages. The maximum cooling-rate difference decreases from 2.5×103K/s at the bottom layer to 1.0×103K/s at the top layer.

     

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