石油开采钻头表面硬质涂层应用的研究进展

Research Progress on the Application of Hard Coatings on the Surface of Oil Drilling Bit

  • 摘要: 开采钻头长期服役过程中,在机械冲击、磨粒磨损、钻井液冲蚀、地层腐蚀等多因素共同作用下,会发生切削齿磨耗崩损、基体冲蚀、结构疲劳开裂等多重失效行为。TiN基涂层具有耐磨耐腐蚀的特点,通过精准调控制备参数,得到多组元梯度结构的防护涂层,能够缓释膜基界面热应力与冲击应力,阻碍裂纹向基体内部延伸,隔绝磨粒冲蚀与腐蚀介质接触基体。本文简述了现役的开采钻头类型及工作环境,总结了提升钻头本体性能的方法。阐述了TiN涂层的强化机理及硬质涂层的发展方向。对未来硬质涂层以及开采钻头的研究方向进行了展望。

     

    Abstract: During the long-term service period, the drilling bit is subjected to multiple factors such as mechanical impact, abrasive wear, drilling fluid erosion, and formation corrosion. As a result, it will experience multiple failure behaviors including wear and breakage of cutting teeth, erosion of the matrix, and fatigue cracking of the structure. The TiN-based coating has the characteristics of wear resistance and corrosion resistance. By precisely controlling the preparation parameters, multiple-component gradient structure protective coatings can be obtained, which can alleviate the thermal stress and impact stress at the interface between the film and the substrate, prevent cracks from extending into the substrate, and isolate the abrasive erosion and corrosive medium from contacting the substrate. This paper briefly describes the types of current mining drill bits and their working environments, summarizes the methods for improving the performance of the drill bit body. It elaborates on the strengthening mechanism of the TiN coating and the development direction of hard coatings. It also looks forward to the future research directions of hard coatings and drilling bits.

     

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