一种J型环锻件成形缺陷及工艺优化

A J-shaped Ring Forging Forming Defect and Process Optimization

  • 摘要: 以一种IN718合金的J型环锻件为研究对象,研究其锻造工艺制备成形后的缺陷及力学性能。本文通过对J型锻件在锻造过程中的料分配,并采用Deform软件对锻件成形过程进行模拟及采用软件Forging模拟其晶粒流线的分布情况,判断出锻造过程中的缺陷并进行分析总结,从而重新优化出完整的工艺流程。结果表明:近净成形工艺相对于传统的成形工艺来说,更能有效地减少材料的损耗,提高材料的利用率。对前期锻件成形缺陷进行原因分析,并经过模拟和实际锻造,设计满足锻件形状尺寸及性能要求的锻造工艺,得到了尺寸和形状较好的产品,并通过分析锻件晶粒度以判断锻件的性能,锻造成形后的晶粒度为8-10级,远远满足了规范要求的4级晶粒度要求。这为后续相似高温合金异形锻件的锻造成形设计提供了有力的数据基础支撑,为该类锻件生产工艺的优化创新提供一定的经验借鉴。

     

    Abstract: Taking a J-shaped ring forging of IN718 alloy as the research object, this paper studies the defects and mechanical properties of the forging after it is prepared and formed through the forging process. In this paper, by optimizing the material distribution of the J-shaped forging during the forging process, the Deform software is used to simulate the forming process of the forging, and the Forging software is applied to simulate the distribution of its grain flow lines. On this basis, the defects in the forging process are identified, analyzed and summarized, so as to re-optimize and develop a complete process flow. The results show that compared with the traditional forming process, the near-net shaping process can more effectively reduce material loss and improve material utilization. Through the cause analysis of the forming defects of the forging in the early stage, combined with simulation and actual forging, a forging process that meets the requirements for the forging's shape, size and performance is designed, and products with good size and shape are obtained. In addition, the performance of the forging is evaluated by analyzing its grain size. The grain size of the forged part reaches Grade 8-10, which far meets the Grade 4 grain size requirement specified in the standard. This study provides strong data support for the subsequent forging forming design of similar superalloy profiled forgings, and offers certain experience for the optimization and innovation of the production process of this type of forgings. Keywords: IN718; J-shaped ring; defects; forging; performance

     

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