车用42CrMo凹面工作辊表面中频淬火工艺研究

Study on Medium-Frequency Induction Hardening Process For automobile 42CrMo Concave Roller Surface

  • 摘要: 凹面工作辊广泛应用于轧制加工领域,其表面性能对轧制设备运行效率与使用寿命有着关键影响。本公司在生产过程中,发现中频淬火工艺后42CrMo凹面工作辊表面硬度一致性差(中心低两边高),且存在螺旋状软带和淬火层深度分布不均现象,严重损害了轧制产品的质量和性能。针对这一问题,研究了表面中频淬火工艺,分析了凹面工作辊表面淬火的技术要求,并根据其细长结构特性,重新制定了淬火工艺流程。优选了淬火及炉内回火温度,采用了连续加热喷淬技术,增加了导磁体以集中加热功率,调节了感应器上升速度,并通过自制塞规,严格控制了感应器与工件间距。采用改进中频淬火工艺后的工件测试结果表明,凹面工作辊表面硬度一致性良好,硬度达到了 HRC42-48,淬火层深度约为1.2mm以上,组织为均匀细小马氏体,满足技术规范。上述分析表明,改进的中频淬火工艺能够有效提升产品质量,降低生产成本,缩短生产周期,对实际生产有重要意义。

     

    Abstract: In modern steel industry, Concave work rolls are widely used in the rolling processing field, and their surface performance has a crucial impact on the operational efficiency and service life of rolling equipment. During the production process, our company found that the surface hardness consistency of 42CrMo concave work rolls after medium-frequency quenching was poor (low in the center and high on both sides), and there were spiral soft bands and uneven depth distribution of the quenched layer, which seriously affected the quality and performance of the rolled products. To address this issue, we studied the surface medium-frequency quenching process, analyzed the technical requirements for surface quenching of concave work rolls, and, based on their slender structural characteristics, redefined the quenching process flow. We optimized the quenching and furnace tempering temperatures, adopted continuous heating and spray quenching technology, added magnetic conductors to concentrate the heating power, adjusted the ascending speed of the inductor, and strictly controlled the distance between the inductor and the workpiece by using a self-made gauge. The test results of the workpieces after the improved medium-frequency quenching process showed that the surface hardness consistency of the concave work rolls was good, with a hardness of HRC42-48, a quenched layer depth of approximately 1.2mm, and a uniform fine martensitic structure, meeting the technical specifications. The above analysis indicates that the improved medium-frequency quenching process can effectively enhance product quality, reduce production costs, and shorten the production cycle, which is of great significance to actual production.

     

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