三元气氛GTAW焊接在Inconel690合金中的数值模拟研究

Numerical simulation study of GTAW welding with ternary shielding gas atmosphere on Inconel 690 alloy

  • 摘要: 本文探究了不同组分含量的三元保护气对GTAW Inconel 690合金焊接接头的影响。通过ANSYS Fluent软件来模拟焊接过程,并采用高速摄影和宏观熔池形貌进行分析,得出如下结论:通过电弧温度和电弧压力模拟,随着氦气所占比例的增加,熔池温度逐步提升,由80%Ar+15%He+5%H2的21000 K增加到20%Ar+75%He+5%H2的24000 K。电弧压力则先升高后略有降低,电压则逐步提升。通过高速摄像分析,添加H2后的三元气氛弧形呈山峰形,并且随He含量提升,山峰形电弧逐渐缩小,随着电弧压缩,其焊后熔池温度提升,熔池宽度和深度逐步增加。

     

    Abstract: This paper investigates the influence of ternary shielding gas with different component ratios on the welding joint of GTAW Inconel 690 alloy. The welding process was simulated using ANSYS Fluent software, and analysis was conducted employing high-speed photography and macroscopic weld pool morphology. The conclusions are as follows: Based on simulations of arc temperature and arc pressure, as the proportion of helium increases, the weld pool temperature gradually rises, from 21, 000 K with 80%Ar+15%He+5%H₂ to 24, 000 K with 20%Ar+75%He+5%H₂. The arc pressure initially increases and then slightly decreases, while the voltage progressively rises. Analysis via high-speed photography reveals that the arc profile in the ternary gas mixture with added H₂ assumes a mountain-peak shape. Furthermore, as the He content increases, this mountain-peak-shaped arc gradually contracts. With the arc compression, the post-weld pool temperature increases, and both the weld pool width and depth progressively increase.

     

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