交替电弧熔丝制造中基于热阻模型的层间热输入迭代补偿研究

Iterative Compensation of Interlayer Heat Input Based on a Thermal Resistance Model in Alternating Arc-DED

  • 摘要: 在电弧熔丝制造中,逐层堆叠的制造特性导致严重的热积累问题,在无主动热管理或增大层间冷却时间条件下,降低了制造零件的几何一致性;本研究提出了一种基于热阻模型的层间热输入迭代补偿方法。通过在基板布置多通道热电偶,采集不同EP电流条件下沉积过程的温度特征曲线,系统分析了热积累对沉积层成形的影响规律。基于能量守恒原理,建立了以每层焊道累积热量保持一致为目标的迭代补偿模型,实现了层间热输入的有效调控。

     

    Abstract:  In wire arc additive manufacturing (WAAM), the inherent layer-by-layer deposition characteristics lead to severe heat accumulation. In the absence of active thermal management or extended interlayer cooling times, this accumulation compromises the geometric consistency of the fabricated components. To address this challenge, this study proposes an iterative compensation method for interlayer heat input based on a thermal resistance model. By deploying multi-channel thermocouples on the substrate, the temperature characteristic curves during the deposition process under various EP currents were captured, enabling a systematic analysis of how heat accumulation affects deposition layer formation. Furthermore, based on the principle of conservation of energy, an iterative compensation model aimed at maintaining consistent accumulated heat within each weld bead was established, thereby achieving effective regulation of the interlayer heat input.

     

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