Fe 含量与熔炼工艺对Cu-Fe 合金组织与性能的影响

Effects of Fe Content and Melting Process on Microstructure and Properties of Cu-Fe Alloys

  • 摘要: 针对 Cu-Fe 合金常规铸造易发生亚稳液相分离与元素偏析、强度与导电性难以协同提升的问题,采用真空感应熔炼技术制备了 Fe 质量分数为 2%~6% 的 Cu-Fe 合金,通过控制变量法系统研究了 Fe 含量、液态保温时间及振荡电流对合金显微组织、显微硬度与电导率的调控规律。结果表明:固定振荡电流 60 A、保温 2 min 时,随 Fe 质量分数从 2% 升高至 6%,富 Fe 相由弥散细小析出相向树枝晶演变,合金显微硬度由 65.24 HV 提升至 71.53 HV,而电导率则从 39.96% IACS 显著下降,在 Fe 含量为 4% 时达到谷值后略有回升。延长保温时间可促进 Fe 元素扩散与第二相析出,合金硬度持续升高;电导率随保温时间呈非单调变化,保温 3 min 时因析出相大量形核、相界面散射增强出现谷值,保温 4 min 时因析出相粗化、相界面积减小而回升。提高振荡电流可强化电磁搅拌效果,细化第二相并促进成分均匀化,显著提升合金硬度,同时小幅降低电导率。在本实验参数范围内,Cu-2% Fe 合金经 70 A 振荡电流、保温 2 min 制备后,获得了较好的强导性能匹配,硬度达 73.66 HV,电导率达 37.34% IACS。研究结果可为低成本高性能 Cu-Fe 合金的真空熔炼制备提供实验依据。

     

    Abstract: Aiming at the problems that metastable liquid-phase separation and element segregation easily take place during conventional casting of Cu-Fe alloys, and it is difficult to synergistically enhance strength and electrical conductivity, Cu-Fe alloys with Fe mass fractions of 2%–6% were fabricated via vacuum induction melting. The control-variable method was adopted to systematically study the regulation rules of Fe content, liquid holding time and oscillation current on the microstructure, microhardness and electrical conductivity of the alloys. The results indicate that with a fixed oscillation current of 60 A and holding time of 2 min, as the Fe mass fraction rises from 2% to 6%, the Fe-rich phase transforms from dispersed fine precipitates into dendrites. The alloy microhardness increases from 65.24 HV to 71.53 HV, whereas the electrical conductivity drops significantly from 39.96% IACS, reaching a minimum at 4% Fe content before slightly rebounding. Prolonging the holding time accelerates Fe diffusion and second-phase precipitation, which gives rise to continuous growth in alloy hardness. The electrical conductivity changes non-monotonically with holding time: it reaches a valley at 3 min holding time caused by massive nucleation of precipitates and intensified phase-interface scattering, and rebounds at 4 min holding time as precipitates coarsen and the phase-boundary area decreases. Increasing oscillation current strengthens electromagnetic stirring, refines the second phase and promotes composition homogenization, which greatly improves alloy hardness accompanied by a slight reduction in electrical conductivity. Within the scope of experimental parameters in this work, the Cu-2%Fe alloy prepared under 70 A oscillation current and 2 min holding time obtains a favorable strength-conductivity trade-off, with microhardness of 73.66 HV and electrical conductivity of 37.34% IACS. The findings can provide experimental support for vacuum melting preparation of low-cost high-performance Cu-Fe alloys.

     

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