CMT电弧增材制造ER120S-G/SS316L双金属钢的组织力学性能研究

Research on the microstructure and mechanical properties of ER120S-G/SS316L bimetallic steel manufactured by CMT arc additive manufacturing

  • 摘要: 本文采用双机器人协同 CMT电弧增材技术,搭配层间首尾交替直线沉积策略制备 ER120S-G/SS316L 双金属钢(BS)。利用扫描电镜(SEM)、能谱仪(EDS)、X 射线衍射仪(XRD)、显微维氏硬度计及电子万能试验机,系统表征试样的微观组织、元素分布、物相组成与力学性能。结果表明:BS界面无宏观裂纹与分层缺陷,元素有效互扩散距离约 32 μm,形成连续成分梯度层;界面以奥氏体+针状马氏体双相组织为主,ER120S-G 侧为板条马氏体,SS316L 侧为奥氏体+少量 δ 铁素体。界面区域因碳元素富集析出碳化物,硬度达到峰值 416.5 HV,自界面向 ER120S-G 基体形成 7~8 mm 的连续硬度梯度区。双向拉伸试验显示,试样 X、Y 方向抗拉强度分别为 839.2 MPa、821 MPa,存在轻微力学各向异性,断裂模式以韧窝型延性断裂为主,整体塑性与力学性能优异。

     

    Abstract: In this work, ER120S-G/SS316L bimetallic steel (BS) were fabricated via dual-robot collaborative CMT wire arc additive manufacturing combined with an alternating linear deposition strategy. The microstructure, element distribution, phase composition and mechanical properties of specimens were systematically analyzed by SEM, EDS, XRD, micro Vickers hardness tester and electronic universal testing machine. The results show that no macroscopic cracks or delamination defects are observed at the BS interface. The effective interdiffusion distance of elements is approximately 32 μm, forming a continuous compositional gradient layer. The interface is mainly composed of austenite and acicular martensite. The ER120S-G region consists of lath martensite, while the SS316L region is dominated by austenite with a small amount of delta ferrite. Carbon enrichment at the interface induces carbide precipitation, and the maximum hardness reaches 416.5 HV. A continuous hardness gradient zone of 7–8 mm is formed extending from the interface to the ER120S-G matrix. Bidirectional tensile tests reveal that the ultimate tensile strength of the specimens in X and Y directions is 839.2 MPa and 821 MPa respectively. The specimens exhibit slight mechanical anisotropy, and the fracture mode is dominated by dimple-type ductile fracture, presenting excellent overall plasticity and load-bearing capacity.

     

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