激光同轴熔丝增材制造Al-Mg-Sc-Zr合金微观组织与力学性能

Microstructure and Mechanical Properties of an Al-Mg-Sc-Zr Alloy Fabricated by Coaxial Laser Wire Additive Manufacturing

  • 摘要: 采用激光同轴熔丝增材制造制备Al-Mg-Sc-Zr合金薄壁沉积体,研究沉积态及325℃热处理后的微观组织、力学性能与强化机制。结果表明:沉积体成形连续,沉积态组织以等轴晶为主,并沿构建方向呈细晶带与粗晶区交替分布,细晶带、粗晶区和全区域的平均晶粒尺寸分别为7.24、24.13和8.41μm。BSE-EDS分析显示,组织中存在微米级富Sc、Zr颗粒,且热处理前后粗大颗粒的整体形貌变化较小;TEM观察表明,基体中存在0.1~0.5μm颗粒和非均匀位错结构。热处理后,平均显微硬度由约84HV提高至102~104HV。325℃保温3 h后,H、V方向抗拉强度分别达到385.68和380.64MPa,断裂应变分别为18.45%和15.94%;保温时间延长至6h后,屈服强度基本稳定,而抗拉强度和塑性有所下降。Hall-Petch关系估算表明,全区域晶界强化贡献为58.6MPa,细晶带局部晶界强化贡献为63.2MPa,热处理引起的平均净屈服强度增量为37.8~39.5MPa。各状态试样均呈微孔聚合型韧性断裂;V方向微孔连接较快,因而断裂应变较低。

     

    Abstract: An Al-Mg-Sc-Zr thin-wall deposit was fabricated by coaxial laser wire additive manufacturing, and its microstructure, mechanical properties, and strengthening mechanisms in the as-deposited condition and after heat treatment at 325°C were investigated. The results showed that the deposit was continuously formed. The as-deposited microstructure consisted predominantly of equiaxed grains, with alternating fine-grained bands and coarse-grained regions along the build direction; the mean grain sizes of the fine-grained bands, coarse-grained regions, and overall region were 7.24, 24.13, and 8.41μm, respectively. BSE-EDS analysis revealed micrometre-scale Sc- and Zr-rich particles, with little change in the overall morphology of the coarse particles after heat treatment. TEM observation showed 0.1–0.5μm particles and a heterogeneous dislocation structure in the matrix. Heat treatment increased the average microhardness from approximately 84HV to 102–104 HV. After holding at 325°C for 3h, the ultimate tensile strengths in the H and V directions reached 385.68 and 380.64MPa, respectively, with corresponding fracture strains of 18.45% and 15.94%. When the holding time was extended to 6h, the yield strength remained essentially stable, whereas the ultimate tensile strength and ductility decreased. Hall–Petch estimates indicated that the grain-boundary strengthening contributions of the overall region and the local fine-grained band were 58.6 and 63.2MPa, respectively, while the average net increase in yield strength induced by heat treatment was 37.8–39.5MPa. All specimens exhibited ductile fracture governed by microvoid coalescence; more rapid void linkage in the V direction resulted in a lower fracture strain.

     

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