热处理工艺温度对链板中心距变化率的影响及匹配控制

The influence of heat treatment process temperature on the rate of change of the center distance of the chain plate and the matching control

  • 摘要:          针对大节距堆取料机链条因热处理畸变导致两侧链板中心距不一致而引发的装配侧弯问题,本文系统研究了热处理工艺温度对40Cr链板中心距变化率的影响规律。以热轧扁钢和热轧中板加工的链板为研究对象,在800–860 ℃范围内进行多组淬火试验。结果表明,对于同一批次材料,链板中心距变化率与淬火温度在试验范围内呈良好的近似线性关系,且扁钢链板的尺寸敏感性高于中板链板。基于此规律,提出通过精准调控不同链板的热处理工艺温度以实现中心距变化率匹配的技术路径。实践应用表明,该方法能将装配误差稳定控制在0.03%以内,彻底解决链条侧弯问题,产品一次交验合格率提升至99.2%。力学性能验证表明,优化工艺下链条破断载荷仍满足标准要求。本研究为异材组合件的热处理变形协同控制提供了有效的工程化解决方案。

     

    Abstract:         Regarding the assembly side-bending problem caused by the inconsistent center distance between the two chain plates of the large pitch stacker conveyor due to thermal treatment distortion, this paper systematically studied the influence law of the thermal treatment process temperature on the change rate of the center distance of the 40Cr chain plates. Taking the chain plates processed from hot-rolled flat steel and hot-rolled medium plates as the research objects, multiple groups of quenching tests were conducted within the temperature range of 800–860 ℃. The results showed that for the same batch of materials, the change rate of the center distance of the chain plates and the quenching temperature had a good approximate linear relationship within the test range, and the size sensitivity of the flat steel chain plates was higher than that of the medium plate chain plates. Based on this rule, a technical path was proposed to achieve the matching of the center distance change rate by precisely regulating the thermal treatment process temperature of different chain plates. Practical application showed that this method could stably control the assembly error within 0.03%, completely solving the side-bending problem of the chain, and the one-time acceptance rate of the product increased to 99.2%. The mechanical performance verification indicated that the breaking load of the chain under the optimized process still met the standard requirements. This research provided an effective engineering solution for the coordinated control of thermal treatment deformation of heterogeneous component assemblies.

     

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