预备热处理工艺对18CrNiMo7-6渗碳组织的影响

Influence of preparatory heat treatment on the carburized microstructure of 18CrNiMo7-6 steel

  • 摘要: 本文研究了预备热处理工艺对18CrNiMo7-6渗碳钢最终渗碳组织的影响,旨在为解决矿用减速器齿轮“性能-成本”矛盾提供工艺依据。试验设计了正火+调质与等温正火两种预备热处理方案,并分别搭配渗碳直接淬火与二次加热淬火工艺进行交叉对比。通过金相组织观察及有效硬化层深度检测,分析了不同工艺组合下渗碳层的碳化物、马氏体、残余奥氏体、内氧化及心部组织特征。结果表明:等温正火较正火+调质能获得更均匀细小的珠光体+铁素体预备组织,可为后续渗碳提供了优良的组织基础,在各相同最终淬火条件下,其对应的马氏体与残余奥氏体级别均优于调质处理。

     

    Abstract: This study investigates the effect of preparatory heat treatment on the final carburized microstructure of 18CrNiMo7-6 carburizing steel, with the aim of providing a technological reference for resolving the "performance versus cost" trade-off in mining reducer gears. Two preparatory heat treatment routes, namely normalizing plus quenching and tempering (N+QT) and isothermal normalizing (IN), were designed and cross-compared in combination with direct quenching after carburizing and reheating quenching, respectively. The characteristics of carbides, martensite, retained austenite, internal oxidation, and core microstructure under different process combinations were analyzed through metallographic observation and effective case depth measurement. The results demonstrate that isothermal normalizing produces a more uniform and finer pearlite + ferrite precursor structure compared with normalizing plus quenching and tempering, thereby providing a superior microstructural heritage for subsequent carburizing. Under identical final quenching conditions, the specimens subjected to isothermal normalizing exhibit consistently better martensite and retained austenite ratings than those of the Q&T-treated group.

     

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