坡口对18mm厚AH36 船用钢激光-电弧复合焊影响研究

Influence of Groove Form on Laser-Arc Hybrid Welding Performance of 18 mm Thick AH36 Marine Steel

  • 摘要: 本文探究激光-MAG 复合焊接 18 mm 厚 AH36 船用高强钢,分别从 U 形坡口根部宽度和 V 形坡口角度两类坡口参数开展焊缝成形试验研究,结合宏观形貌观测、高速摄影熔滴捕捉、焊缝截面分析,揭示坡口构型对电弧状态、熔滴过渡、熔池流动及焊接缺陷的影响规律。研究发现:不同 U 形坡口根部宽度下,坡口侧壁对电弧与熔池拘束作用随根部宽度减小而增强,根部宽度较小时焊缝易出现驼峰、飞溅以及侧壁未熔合等焊接缺陷;增大根部宽度能够缓解侧壁约束,改善电弧与熔滴过渡行为。不同 V 形坡口角度下,坡口容积随坡口角度增大而增大,热量累积效应明显,当坡口角度过大会加剧熔滴触壁偏移,增大焊缝产生内部微缺陷的风险。对比两种坡口形式,U 形坡口根部宽度为 6 mm 时电弧燃烧对称稳定,熔滴实现平稳细滴过渡,焊缝正反面成形质量综合最优。

     

    Abstract: This paper explores laser-MAG hybrid welding of 18 mm-thick AH36 marine high-strength steel. Experimental investigations on weld formation are conducted with two groove-parameter variables, i.e., the root width of U-groove and the included angle of V-groove. Combined with macro-morphology observation, high-speed photography for droplet acquisition and weld cross-section analysis, the influence of groove configuration on arc behavior, droplet transfer, molten‑pool flow and welding defects is clarified. The results indicate that for U-grooves, the restraint of groove sidewalls on the arc and molten pool intensifies with decreasing root width. Small root widths readily induce welding defects including humping, spatter and incomplete side‑wall fusion. Increasing the root width can mitigate side‑wall constraint and optimize arc and droplet transfer behaviors. For V-grooves, the groove volume rises with the increase of groove angle, leading to prominent heat accumulation. Excessively large groove angles aggravate droplet deviation caused by wall contact and increase the risk of internal micro-defects in welds. Comparative analysis of the two groove configurations demonstrates that the U-groove with a root width of 6 mm realizes symmetric and stable arc combustion as well as steady fine-droplet transfer, and achieves the optimal comprehensive forming quality for both front and back weld surfaces.

     

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