热处理智能制造发展现状与趋势

Current Status and Trends of Intelligent Manufacturing in Heat Treatment

  • 摘要: 热处理智能制造是将传统热处理工艺与现代信息技术深度融合,通过数据感知、数据驱动、集成控制等手段,实现热处理过程的自动化、智能化和绿色化。本文系统梳理了热处理智能制造的发展历程,从早期依赖人工经验的操作模式,到引入传感技术和专家系统的初步探索,再到基于多物理场多尺度耦合模型、数字孪生、人工智能等技术的系统化升级;进而,重点分析了2020—2025年间热处理行业在政策与标准牵引下,围绕装备智能化、车间数字化管理、工艺数值模拟、人工智能应用及绿色低碳协同等方面的关键技术进展与典型应用场景;在此基础上,指出了当前热处理智能化面临的数据基础薄弱、模型工程化不足、复合型人才短缺等问题,并展望了机理-数据双驱动、质量-能效-碳效协同优化、平台化服务等发展趋势,以期为热处理行业智能化转型提供参考。

     

    Abstract: Heat-treatment intelligent manufacturing is being reshaped by the integration of established metallurgical practice with modern information technologies. This review traces its development from operator-dependent control, through sensor-enabled monitoring and expert systems, to the systematic adoption of multiphysics and multiscale modelling, digital twins and artificial intelligence. Particular attention is given to advances made between 2020 and 2025 under the influence of policy and technical standards, including intelligent equipment, digital workshop management, numerical process simulation, industrial applications of artificial intelligence, and the alignment of digitalisation with green, low-carbon production. The review identifies three persistent barriers: fragmented and inadequate data foundations, the limited deployment of models in engineering practice, and a shortage of professionals with combined expertise in metallurgy, automation and data science. Future development is expected to centre on hybrid physics- and data-driven approaches, the coordinated optimisation of quality, energy efficiency and carbon performance, and standardised platform-based services. These findings provide a structured reference for the intelligent transformation of the heat-treatment sector.

     

/

返回文章
返回