渗碳淬火对15CrNiMo钢高压接头组织与性能的影响

Effects of Carburizing and Quenching on Microstructure and Properties of 15CrNiMo Steel High-Pressure Fittings

  • 摘要:   高压接头作为高压管汇的高压管汇的核心连接与控制元件,在复杂服役工况下易出现表面磨损冲蚀、疲劳裂纹断裂及表面塑性变形等问题。渗碳处理作为一种有效的表面强化工艺,可有效改善上述问题。本文以15CrNiMo钢高压接头为研究对象,分析了渗碳淬火过程中温度、时间及碳势的工艺匹配规律,采用硬度测试、拉伸试验、冲击试验及显微组织观测等方法,研究了渗碳淬火工艺对高压接头显微组织和力学性能的影响。结果表明,有效硬化层深度为1.11-1.22mm时,可获得均匀细小马氏体组织,最大抗拉强度可达1065MPa,最大屈服强度可达983MPa,最大伸长率为22%,最大断面收缩率为71%,冲击吸收能量最高可达138.21J。
     

     

    Abstract: As the core connecting and controlling component of high-pressure manifolds, high-pressure connectors are prone to surface wear and erosion, fatigue crack fracture, surface plastic deformation and other failures under complex service conditions. Carburizing treatment, as an effective surface strengthening process, can significantly alleviate the above defects. In this paper, 15CrNiMo steel high-pressure connectors are taken as the research object. The process matching laws of temperature, time and carbon potential during carburizing and quenching are analyzed. By means of hardness testing, tensile testing, impact testing and microstructural observation, the effects of carburizing and quenching processes on the microstructure and mechanical properties of high-pressure connectors are investigated. The results show that uniform and fine martensitic microstructure can be obtained when the effective case depth ranges from 1.11 mm to 1.22 mm. Under such conditions, the maximum tensile strength reaches 1065 MPa, the maximum yield strength reaches 983 MPa, the maximum elongation is 22%, the maximum reduction of area is 71%, and the maximum impact absorbed energy is up to 138.21 J.

     

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