高速列车车轴表面感应淬火自动化生产线设计

Automatic production line design for surface induction-hardening of High-speed railway axles

  • 摘要: 表面感应淬火赋予高速列车车轴外坚内韧的材料结构,坚硬的表面淬硬层能够减缓车轴微动疲劳,提高车轴抗外物致损能力,综合提升车轴全寿命周期服役安全水平。同时,表面残余压应力可减缓或者抑制裂纹扩展,提高车轴承载能力,实现车轴轻量化设计。车轴服役安全不仅取决于根据车轴材质、几何尺寸、服役工况确定的表面感应淬火工艺全寿命周期服役适用性设计,工艺参数精准可控的自动化生产装备也必不可少。为减少人力投入,提升车轴表面感应淬火生产效率、淬火质量稳定性与可控性,本工作设计了两种用于车轴表面感应淬火的自动化生产线,阐述了自动化生产线的设计方法与工作流程,并对比了两种生产线的优缺点,为我国自主化的感应淬火车轴生产提供高效、智能的技术方案。

     

    Abstract: Surface induction-hardening imparts a material structure to high-speed railway axles that is hard on the outside and tough on the inside. The hardened surface layer can mitigate fretting fatigue in the axles, enhance their resistance to external damage, and comprehensively improve the service safety level throughout the entire lifecycle. Meanwhile, surface residual compressive stress can slow or inhibit crack propagation, increase the axle's load-bearing capacity, and enable lightweight axle design. Axle service safety depends not only on the lifecycle service adaptability design of surface induction-hardening processes determined by axle material, geometric dimensions, and service conditions, but also on automated production equipment with precisely controllable process parameters. To reduce labor input, improve the production efficiency, quenching quality stability, and controllability of axle surface induction-hardening, this study designs two automated production lines for axle surface induction-hardening. It elaborates on the design methods and workflow of these automated production lines, compares the advantages and disadvantages of the two production lines, and provides an efficient and intelligent technical solution for the domestic production of induction-hardened railway axles in China.

     

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