Root Cause Analysis Framework for Welding Defects in Marine Thin Plate Applications
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Graphical Abstract
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Abstract
Thin plate welding constitutes a core process in shipbuilding. During this process, thin plates are prone to various defects, posing potential safety hazards during vessel service. This paper proposes a data-driven full-chain diagnostic solution for defects in marine thin plate welding. First, the Mamba Residual Graph Convolutional Network for Spatio-Temporal Reconstruction (MRGSTR) is introduced, which facilitates real-time unsupervised anomaly detection on multivariate time-series (MTS) data from welding sensors based on a reconstruction approach. Subsequently, a CNN-BiGRU-based defect detection method is designed, and Bayesian networks are employed to fuse time-series data with a process knowledge graph for root cause analysis. Finally, a multi-agent Retrieval-Augmented Generation (RAG) system for operation and maintenance of thin plate welding defect detection is constructed, when a comprehensive defect detection chain is established: “Sensor data anomaly detection — Defect identification — Root cause analysis — Repair recommendations”.
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