尹启朋, 高嵩, 安少杰, 吴程浩, 刘涛, 王志森, 景元坤. 异种铝合金搅拌摩擦焊搭接工艺试验研究[J]. 金属加工(热加工), 2024, (1): 8-11. DOI: 10.3969/j.issn.1674-165X.2024.01.002
引用本文: 尹启朋, 高嵩, 安少杰, 吴程浩, 刘涛, 王志森, 景元坤. 异种铝合金搅拌摩擦焊搭接工艺试验研究[J]. 金属加工(热加工), 2024, (1): 8-11. DOI: 10.3969/j.issn.1674-165X.2024.01.002
Experimental study on process of friction stir lap welding of dissimilar aluminum alloys[J]. MW Metal Forming, 2024, (1): 8-11. DOI: 10.3969/j.issn.1674-165X.2024.01.002
Citation: Experimental study on process of friction stir lap welding of dissimilar aluminum alloys[J]. MW Metal Forming, 2024, (1): 8-11. DOI: 10.3969/j.issn.1674-165X.2024.01.002

异种铝合金搅拌摩擦焊搭接工艺试验研究

Experimental study on process of friction stir lap welding of dissimilar aluminum alloys

  • 摘要: 对尺寸分别为200mm×90mm×2.5mm和200mm×90mm×2.8mm的6061-T6和2024-T4铝合金板材进行搅拌摩擦搭接焊,固定焊接速度为100mm/min,调节搅拌头转速分别为400r/min、600r/min和800r/min.结果表明:当转速为600r/min时,焊缝表面最为光滑;随着搅拌头转速的增加,可以看到界面处6061和2024铝合金的混合程度明显增大;与母材相比,焊核区晶粒细小且分布均匀,焊核区下部比上部晶粒更加细小,推测与焊核区下部材料受到搅拌作用更为强烈有关;随着搅拌头转速的增大,接头失效载荷先增大后减小,当转速为600r/min时,失效载荷达到最大值;搅拌头扭矩及轴向力随着转速的增大而减小.

     

    Abstract: Friction stir lap welding was performed on 6061-T6 and 2024-T4 aluminum alloy plates with dimensions of 200mm×90mm×2.5mm and 200mm×90mm×2.8mm,respectively,at a fixed welding speed of 100mm/min and adjustable stirrer speed of 400r/min,600r/min and 800r/min.The results showed that the weld surface was smoothest when the speed was 600r/min;With the increase in stirrer speed,it can be seen that the degree of mixing of 6061 and 2024 aluminum alloy at the interface increased significantly;compared with the base material,the weld nucleus area grain is small and uniformly distributed,the lower part of the weld nucleus area than the upper part of the grain is finer,presumably related to the lower part of the weld nucleus material is more strongly stirred;with the increase in stirrer speed,the joint failure load first increases and then decreases,When the speed is 600r/min,the failure load reaches the maximum value;the stirrer torque and axial force decrease with the increase of speed.

     

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