周麒, 张哲豪, 李栋梁, 罗耀恩, 赵育泽, 陈聪, 曾宏玉, 袁方. 变厚截面材料激光穿透焊接自适应功率控制研究[J]. 金属加工(热加工), 2024, (2): 23-29,33. DOI: 10.3969/j.issn.1674-165X.2024.02.003
引用本文: 周麒, 张哲豪, 李栋梁, 罗耀恩, 赵育泽, 陈聪, 曾宏玉, 袁方. 变厚截面材料激光穿透焊接自适应功率控制研究[J]. 金属加工(热加工), 2024, (2): 23-29,33. DOI: 10.3969/j.issn.1674-165X.2024.02.003
The research on adaptive power control of laser penetration welding of materials with variable cross-section[J]. MW Metal Forming, 2024, (2): 23-29,33. DOI: 10.3969/j.issn.1674-165X.2024.02.003
Citation: The research on adaptive power control of laser penetration welding of materials with variable cross-section[J]. MW Metal Forming, 2024, (2): 23-29,33. DOI: 10.3969/j.issn.1674-165X.2024.02.003

变厚截面材料激光穿透焊接自适应功率控制研究

The research on adaptive power control of laser penetration welding of materials with variable cross-section

  • 摘要: 激光焊接变厚截面板是实现汽车轻量化的有效举措,但在激光焊接过程中,因工艺不稳定易导致焊缝熔透状态不一致,工件焊接质量较差.由于激光功率易于控制且对熔深影响显著,因此从变厚截面板激光焊接过程中的功率控制需求入手,设计了功率控制软硬件系统,完成了功率控制平台的搭建;采用卷积神经网络对同轴图像采集系统获取的小孔穿透孔图像进行分类,依据穿透孔面积分为未熔透、适度熔透和过熔透,采用PID控制系统根据分类结果编码实时改变焊接功率以获得适度熔透状态;通过采用变截面板进行激光焊接功率自适应调控试验,获得了背部余高均匀的焊缝,验证了自适应功率监测和控制算法的有效性.

     

    Abstract: Laser welding of thick section plate is an effective measure to realize the lightweight of automobile,but in the process of laser welding,the penetration state of weld is inconsistent due to unstable process,and the welding quality of workpiece is poor.Because the laser power is easy to control and has a significant influence on the penetration depth,this paper designs the power control software and hardware system and completes the construction of the power control platform from the power control requirements in the laser welding process of the variable thickness cross-section plate.Convolutional neural network is used to classify the images of small holes obtained by coaxial image acquisition system,which are divided into incomplete penetration,moderate penetration and excessive penetration according to the area of the through holes,and PID control system is used to change the welding power in real time according to the classification results to obtain the moderate penetration state.Finally,the adaptive control experiment of laser welding power is carried out by using variable cross-section panel,and the weld with uniform back residual height is obtained,which verifies the effectiveness of the adaptive power monitoring and control algorithm.

     

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