不同焊接速度对AH36钢激光-电弧复合焊熔滴与熔池动态行为影响的研究

Influence of Different Welding Speeds on Droplet and Molten Pool in Laser-arc Hybrid Welding AH36 Steel

  • 摘要: 本文结合数值模拟和高速摄影探究了不同焊接速度下激光-电弧复合焊焊接4mm厚的AH36钢的影响。研究发现: 当焊接速度为20mm/s时,焊接熔滴过渡的方式主要是短路过渡,其过程不甚稳定;当焊接速度为30mm/s时,熔滴过渡的方式转变为射流和球状的混合过渡,稳定性有所提升;当焊接速度为40mm/s时,熔滴过渡的方式变为射流过渡为主,过渡的稳定性最佳。究其原因,主要是因为在低焊接速度(20mm/s)下,流体温度波动在1425K至1800K之间,温度梯度变化明显,熔池涡流速度为3.75~5.0m/min,熔池伴随着波动;而高焊接速度(40mm/s)时,流体温度稳定在1750K,熔池涡流速度为1.25~2.5m/min熔池在表面张力作用下更稳定。

     

    Abstract: This study investigated the effects of laser-MIG hybrid welding on 4mm-thick AH36 steel at different welding speeds through numerical simulation and high-speed photography. The research revealed that: At 20 mm/s, the process was dominated by unstable short-circuit transfer; At 30 mm/s, a mixed transfer mode of jet and globular transitions emerged with improved stability; At 40 mm/s, stable jet transfer became predominant. Under low welding speed (20 mm/s), the fluid temperature fluctuated between 1425 K and 1800 K with significant temperature gradient variations, accompanied by molten pool fluctuations and vortex flow velocities of 3.75-5.0 m/min. Conversely, at high welding speed (40 mm/s), the fluid temperature stabilized at 1750 K with reduced vortex flow velocities of 1.25-2.5 m/min, and the molten pool exhibited enhanced stability under surface tension effects.

     

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