TiAl合金/45Cr9Si3马氏体钢异种材料电阻焊接头界面结构研究

Investigation on heterogenous interface structure in dissimilar metal resistance weld between TiAl Alloy and 45Cr9Si3 Martensitic Steel

  • 摘要: TiAl合金和45Cr9Si3马氏体钢在发动机气门阀结构中具有潜在应用价值,但二者物理、化学性能差异较大,焊接存在较大的挑战。本文研究发现采用电阻焊能够实现TiAl合金和45Cr9Si3马氏体钢的良好焊接,焊接接头不存在明显的裂纹、气孔等缺陷。在TiAl合金和45Cr9Si3马氏体钢的焊接界面存在一层厚度为5μm左右的扩散反应层,改扩散反应层主要是45Cr9Si3马氏体钢中的Fe元素向TiAl合金一侧扩散形成的。在焊缝处存在局部液化区,局部液化区的形成与焊接初期,焊接界面的不均匀接触导致接触尖点位置瞬间通过大电流而发生液化形成的。

     

    Abstract: The TiAl alloy and 45Cr9Si3 martensitic steel have potential application value in engine valve structures. However, their physical and chemical properties differ significantly, posing substantial obstacles in the welding process. This study demonstrates that resistance welding is a highly efficient method for joining TiAl alloy with 45Cr9Si3 martensitic steel, resulting in a welded junction that is free from any visible fractures, porosity, or other imperfections. A diffusion reaction layer, approximately 5 m thick, is present at the welding interface between TiAl alloy and 45Cr9Si3 martensitic steel. The Fe elements from the 45Cr9Si3 martensitic steel largely diffuse and create a modified diffusion reaction layer on the TiAl alloy side. The weld exhibits a local liquefaction zone, which is formed due to the unequal contact of the welding interface during the initial stages of welding. This uneven contact, along with a high current, causes the contact tip to instantaneously liquefy.

     

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