深水导管架高强钢S420焊缝金属扩散氢来源及关键影响因素分析

Analysis of diffusion hydrogen source and key influencing factors of deep-water jacket high strength steel S420 weld metal

  • 摘要:   深水导管架高强钢S420焊缝延迟裂纹因其隐蔽性而对导管架结构强度和使用安全造成极大危害,因此需要严格控制导管架结构焊缝质量。焊缝金属扩散氢含量是造成延迟裂纹的主要原因之一。为了研究深水导管架高强钢S420焊接过程施工环境要素(环境温度、湿度、风速和焊材暴露时间)与工艺参数(焊接热输入和预热温度)对焊缝金属扩散氢含量的影响规律,本文采用药芯焊丝气体保护焊(FCAW-G)和埋弧焊(SAW)工艺,在不同的模拟环境中对S420高强钢开展不同焊材扩散氢含量测试,重点研究施工过程中扩散氢来源及实际施工组合工况与焊缝金属扩散氢含量之间的内在联系。通过分析深水导管架高强钢S420焊缝金属扩散氢来源及关键影响因素,从降低扩散氢含量角度提出了有效的预防措施,以减小深水导管架焊接延迟裂纹的发生概率。

     

    Abstract: The delayed crack of high strength steel S420 in deep-water jacket is very harmful to the strength and safety of jacket structure because of its concealment. Therefore, it is necessary to strictly control the weld quality of jacket structure. The diffusion hydrogen content in weld metal is one of the main causes of delayed cracks. In order to study the influence of construction environment factors (ambient temperature, humidity, wind speed and welding material exposure time) and process parameters (welding heat input and preheating temperature) on the diffusion hydrogen content of weld metal during the welding process of high strength steel S420 for deep-water jacket, this paper used flux-cored wire gas shielded welding (FCAW-G) and submerged arc welding (SAW) processes to test the diffusion hydrogen content of high strength steel S420 in different simulated environments. The internal relationship between the source of diffusion hydrogen during construction and the actual construction combination conditions and the diffusion hydrogen content of weld metal was studied. By analyzing the source and key influencing factors of diffusion hydrogen in the weld metal of high strength steel S420 for deep-water jacket, effective preventive measures were proposed from the perspective of reducing diffusion hydrogen content to reduce the probability of delayed cracks in deep-water jacket welding.

     

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