一种有效提高δ0.5mm纯钛带材成材率的工艺研究

Research on a process to effectively improve the yield of δ0.5mm pure titanium strip

  • 摘要: 摘要:铸锭质量好坏对加工材成品率及成本有重要影响1。本文通过优化15T铸锭的成品熔炼工艺,提高铸锭表面质量,减少气孔和冷隔缺陷,再以两种机加工艺处理铸锭,处理后的铸锭分别经过相同的锻造、铣磨、热轧、酸洗、冷轧等后续工序,加工为厚度为0.5mm的成品带材;对两种工艺的成品带材进行表面质量、力学性能和晶粒度方面的检验。结果显示:工艺1和工艺2的带材均满足ASTM B265-15《钛及钛合金带材、薄板和板材》标准和客户要求;同时,工艺2相较工艺1的成品带材,其综合成材率高出4.79%,说明在保证产品质量的前提下,采用工艺2带材的工艺路线可有效提高成材率。

     

    Abstract: Abstract:The quality of ingots has a significant impact on the yield and cost of the processed materials.This article focuses on optimizing the finished melting process of 15T ingots to enhance the surface quality of the ingots, reduce porosity and cold shut defects. Subsequently, the ingots are processed using two different machining techniques. The processed ingots undergo identical processes, including forging, milling, hot rolling, pickling and cold rolling, to produce finished strip material with a thickness of 0.5mm. The surface quality, mechanical properties and grain size of the finished strip materials from two processes are tested. The results indicate that the strip materials from both Process 1 and Process 2 meet the ASTM B265-15 standard and customer’s requirements. Additionally, the overall yield of Process 2 is 4.79% higher than that of Process 1, indicating that adopting the process route of Process 2 can effectively improve the yield while ensuring the product quality.

     

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