一种大型环形锻件调质工艺的研究

Studyon the tempering process of a large ring forging

  • 摘要: 大型环形薄壁锻件的材质是30CrMnSiA,最大直径是Φ1630mm,高230mm,壁厚约25mm,要求调质后硬度满足HRC33-38,且变形量不得超过3.28mm。通过对其主要技术要求的研究,为该锻件编制专用的热处理工艺:淬火温度设定为900℃,淬火保温时间为1~1.5小时,升温过程中还需均温1小时,均温温度设定为650℃,冷却采用油冷;回火设定为480~550的温度区间,回火保温时间为4~6小时,冷却采用水冷。为解决锻件热处理后的起吊不方便和变形的问题,设计了一种专用工装,工装使用材料主要是Q235-A,通过焊接方式加工成,降低了工装的加工成本。该大型环形薄壁锻件通过使用专用工艺和工装进行热处理后,检测多件锻件的硬度值和变形量,硬度值为HRC35-38,变形量均控制在3.28mm范围内。有效解决了该锻件调质过程中的硬度不足和变形过大问题,为公司生产制造的该类型工件提供了有效的解决方案。

     

    Abstract: The material of the large annular thin-walled forging is 30CrMnSiA, the maximum diameter is Φ1630mm, the height is 230mm, the wall thickness is about 25mm, the hardness after quenching and tempering is required to meet HRC33-38, and the deformation shall not exceed 3.28mm. Through the study of its main technical requirements, a special heat treatment process is prepared for the forging: the quenching temperature is set at 900 °C, the quenching and heat preservation time is 1~1.5 hours, the average temperature is also required for 1 hour in the heating process, the average temperature is set at 650 °C, and the cooling adopts oil cooling; The tempering is set to a temperature range of 480~550, the tempering and holding time is 4~6 hours, and the cooling is water-cooled. In order to solve the problem of inconvenient lifting and deformation of forging after heat treatment, a special tooling is designed, and the material used in the tooling is mainly Q235-A, which is processed by welding, and the processing cost of tooling is reduced. After heat treatment by using special technology and tooling, the hardness value and deformation of multiple forgings are detected, and the hardness value is HRC35-38, and the deformation is controlled within the range of 3.28mm. It effectively solves the problem of insufficient hardness and excessive deformation in the process of quenching and tempering of the forging, and provides an effective solution for the company's production and manufacturing of this type of workpiece.

     

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