回火处理对止推环等离子熔覆W6Mo5Cr4V2高速钢熔覆层组织和硬度的影响

Effect of tempering treatment on the microstructure and hardness of plasma-clad W6Mo5Cr4V2 high-speed steel clad layer on thrust rings

  • 摘要: 本研究通过等离子熔覆的方法在42CrMo合金结构钢制成的止推环试样表面制备了2层W6Mo5Cr4V2高速钢熔覆层,并在550℃×1h条件下分别对试样进行一次和二次回火处理,随后对试样的微观组织形貌、物相组成、元素分布和硬度进行了分析测试,研究表明:W6Mo5Cr4V2高速钢熔覆层由α-Fe、α'-Fe、片状碳化物W2C和MoC、条状碳化物Cr23C6、颗粒状和块状碳化物MoC、VC组成;通过回火处理后,碳化物尺寸和密度增高,网格状碳化物的结构破坏,同时弥散析出颗粒状增强碳化物;未经回火处理的W6Mo5Cr4V2高速钢熔覆层平均洛氏硬度较42CrMo合金结构钢基底硬度提高了123%,一次回火后硬度提高了138%,为63.3HRC,而二次回火后高速钢熔覆层的硬度提高为64.3HRC,较42CrMo合金结构钢基底提高了142%;经过550℃回火处理的W6Mo5Cr4V2高速钢熔覆层具有较高的洛氏硬度,有利于提高止推环使用过程中的耐磨蚀性能,这为止推环在高耐磨蚀环境工况下延寿设计提供了潜在的技术方案。

     

    Abstract: This study has employed the plasma cladding technique to fabricate the 2-layer W6Mo5Cr4V2 high-speed steel clad layer on the surface of the thrust ring sample made of 42CrMo alloy structure steel. Then, the clad samples are tempered once and twice in the condition of 550℃×1h. Subsequently, the microstructure morphologies, the composition, the elemental distribution, and the hardness of the clad-layer were analyzed in details. The following conclusions were obtained: The plasma-clad W6Mo5Cr4V2 high-speed steel clad layer consist of α-Fe, α'-Fe, platelike carbides W2C and MoC, strip-shaped carbides Cr23C6, granular and block-shaped carbides MoC, VC;After tempering, the size and volume fraction of the carbides increase, the structure of grid-like carbides is gradually disappeared, and the particle-reinforced carbides are diffusely precipitated at the same time;The average Rockwell hardness of the untempered W6Mo5Cr4V2 high-speed steel clad layer is 123% higher than that of the 42CrMo alloy structural steel substrate. After first tempering, the hardness increased by 138% to 63.3HRC. After second tempering, the Rockwell hardness of the W6Mo5Cr4V2 high-speed steel clad layer is increased to 64.3HRC, which is 142% higher compared with that of the 42CrMo alloy steel substrate; The W6Mo5Cr4V2 high-speed steel clad layer that has been tempered by 550℃ has a high Rockwell hardness, which is conducive to improving the wear-corrosion resistance of the thrust ring during use. This study has provided potential technical solutions to enhance the lifetime of the thrust rings under extreme wear-corrosion conditions.

     

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