热输入对地铁转向架典型结构温度场的影响

Influence of heat input on temperature field of typical structure of subway bogie

  • 摘要: P355NL1钢具有较好的塑性、韧性和焊接性,是地铁转向架的一种理想材料。对于转向架这类中厚板结构件,一般采用MAG多层焊进行连接。该焊接方法具有热输入量大、能量利用率高、成本低、气孔缺陷少的特点。然而,热输入的变化影响着多层焊接组织晶粒与温度场的变化,且由于复杂的热循环过程难以用实验手段观测,因此模拟仿真则是探究其热过程的重要手段。全文针对P355NL1钢轨道车辆转向架典型T型结构的MAG多层焊接,开展焊接试验与模拟仿真研究。分析表明,后层焊缝对前层热影响区有细化晶粒的作用。底层焊缝经历了多次热循环过程,上一层焊缝焊接对下一层焊缝的热输入有热处理的作用。同时研究参数变化对热输入、热过程的影响,发现随着焊接功率的增大、焊接速度的减小,焊缝熔宽和熔深会相应增大。

     

    Abstract: P355NL1 steel has good plasticity, toughness and weldability, and is an ideal material for subway bogies. For medium and thick plate structural parts such as bogies, MAG multi-layer welding is generally used for connection. This welding method has the characteristics of large heat input, high energy utilization, low cost and few pore defects. However, the change of heat input affects the change of grain and temperature field of multi-layer welding organization, and because the complex thermal cycle process is difficult to observe by experimental means, simulation is an important means to explore its thermal process. In this paper, welding tests and simulation studies are carried out on MAG multi-layer welding of the typical T-shaped structure of P355NL1 steel rail vehicle bogie. Analysis shows that the rear layer weld has the effect of refining the grains of the heat affected zone of the front layer. The bottom layer weld has undergone multiple thermal cycles, and the welding of the upper layer weld has a heat treatment effect on the heat input of the lower layer weld. At the same time, the influence of parameter changes on heat input and thermal process is studied, and it is found that with the increase of welding power and the decrease of welding speed, the weld width and depth increase.

     

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