地铁轨道车辆激光-MIG复合打底焊工艺及接头组织性能研究

Research on Laser-MIG Composite Priming Welding Process and Joint Microstructure and Properties of Metro Track Vehicles

  • 摘要: 地铁车辆主体结构广泛采用高强铝合金,这种铝合金具有导热系数高、表面易氧化膜形成的特点,容易导致焊接过程产生未熔合、气孔等缺陷,降低材料的应用效果。为优化地铁轨道车辆制造材料焊接接头的拉伸性能与抗疲劳性、改善接头组织性能,对地铁轨道车辆激光-MIG复合打底焊工艺及接头组织性能进行了研究。以地铁轨道车辆常用的A6N01S-T5铝合金为母材,ER5356为填充焊丝,设计单边V型坡口,采用M1、M2、M3、M4四组不同焊接参数试件开展激光-MIG复合打底焊试验,对各试件焊接接头的宏观成形、内部缺陷、硬度、拉伸及疲劳性能进行检测。结果表明:四组试件中,热输入为2.1kJ・cm-1的M4试件焊接接头宏观成形均匀平整,焊缝内部仅存在1个直径0.3mm的小气孔;热影响区硬度较高,形成强化效果良好的组织;抗拉强度达198.25MPa,同时拉伸断口韧窝丰富均匀;在各应力水平下M4试件焊接接头平均疲劳寿命为各组中最高。因此,选用激光功率为5.8kW、焊接电流为320A、焊接电压为28.3V、焊接速度为4.2m/min、热输入为2.1kJ/cm-1的M4组工艺参数进行焊接时,可有效提升地铁轨道车辆铝合金焊接接头组织性能。

     

    Abstract: The main structure of subway vehicles widely uses high-strength aluminum alloy, which has the characteristics of high thermal conductivity and easy formation of oxide film on the surface. This can easily lead to defects such as incomplete fusion and porosity during the welding process, reducing the application effect of the material. In order to optimize the tensile performance and fatigue resistance of welding joints in subway rail vehicle manufacturing materials, and improve the joint microstructure and properties, the laser MIG composite bottom welding process and joint microstructure and properties of subway rail vehicles were studied. Using A6N01S-T5 aluminum alloy commonly used in subway rail vehicles as the base material and ER5356 as the filler wire, a single-sided V-shaped groove was designed. Laser MIG composite bottom welding tests were conducted on four different welding parameter specimens, M1, M2, M3, and M4, to test the macroscopic forming, internal defects, hardness, tensile and fatigue properties of the welded joints of each specimen. The results showed that among the four groups of specimens, the M4 specimen with a heat input of 2.1 kJ · cm-1 had a uniform and smooth macroscopic forming of the welded joint, and there was only one small pore with a diameter of 0.3mm inside the weld seam; The hardness of the heat affected zone is high, forming a structure with good strengthening effect; The tensile strength reaches 198.25MPa, and the tensile fracture toughness is rich and uniform; At various stress levels, the average fatigue life of M4 specimen welded joints is the highest among all groups. Therefore, when using M4 process parameters with laser power of 5.8 kW, welding current of 320 A, welding voltage of 28.3V, welding speed of 4.2 m/min, and heat input of 2.1 kJ/cm-1 for welding, the microstructure and properties of aluminum alloy welded joints in subway rail vehicles can be effectively improved.

     

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