U71Mn钢闪光-摩擦复合焊接头组织及性能研究

Research on microstructure and properties of flash-friction hybrid welded joints of U71Mn steel

  • 摘要: 闪光焊(FlashButtWelding,FBW)以其高效优良的特性广泛应用于钢轨焊接,但目前其焊接接头存在灰斑缺陷、焊缝脱碳等问题仍无法彻底解决,针对该问题开发闪光-摩擦复合焊(Flash-Friction Hybrid Welding,F-FHW)。通过对U71Mn钢采用F-FHW进行焊接,并与FBW进行对比,研究两种焊接方法在显微组织、温度场与性能方面的影响规律。结果表明:F-FHW的焊缝可获得接近母材的金属显微组织;FBW焊缝的晶粒度为1级,晶粒直径平均约为350μm,而F-FHW为2.5级,晶粒直径平均约为200μm;闪光焊焊接焊缝高温聚集于中心部位,F-FHW焊接温度场高温区分布更均匀;FBW焊缝硬度存在明显的下降且略低于母材,F-FHW接头硬度分布均匀且高于母材。FBW焊缝冲击断口形貌为解理面+少量韧窝,并发现少量灰斑,F-FHW焊缝冲击断口形貌为解理面且未发现灰斑。

     

    Abstract: Flash butt welding(FBW) is widely used in rail welding because of its high efficiency and excellent characteristics. However, there are still some problems in the welded joints, such as gray spot defects and weld decarburization, which can not be completely solved. To address this problem, flash-friction hybrid welding(F-FHW)has been developed. In this paper, U71Mn steel was welded by flash-friction hybrid welding, and compared with flash welding, and the influence laws of the two welding methods on the microstructure, temperature field and properties were studied. The results indicate that the weld of F-FHW welding can obtain a metal microstructure close to that of the base metal; The grain size of flash weld is grade 1 with an average grain diameter of about 350μm, while F-FHW is grade 2.5 with an average grain diameter of about 200μm. The high temperature of the FBW welding is concentrated in the central area, and the distribution of the high temperature zone in the F-FHW welding temperature field is more uniform; The hardness of FBW shows a significant decrease and is slightly lower than that of the base material, while the hardness distribution of F-FHW joints is uniform and higher than that of the base material. The impact fracture morphology of FBW weld is cleavage plane with a small amount of toughness dimples, and a small amount of gray spots are found. The impact fracture morphology of F-FHW weld is cleavage plane and no gray spots are found.

     

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