矿用防爆蓄电池胶轮车吊臂焊接薄板部位变形检测研究

Research on Deformation Detection of Welding Thin Plate of Mining Explosion proof Battery Rubber Wheel Crane Arm

  • 摘要: 矿用胶轮车搭载的防爆蓄电池在充放电过程中会产生持续振动,并通过车辆结构传递到吊臂上,使得焊接薄板部位的焊缝逐渐松动,难以承受瞬间冲击力,使得薄板发生局部微小变形。但这种变形只会通过信号频谱的细微变化呈现,使得传统基于视觉的检测方法难以察觉到薄板内部的微小偏移,导致检测精度较低。为此,提出矿用防爆蓄电池胶轮车吊臂焊接薄板部位变形检测方法。对吊臂焊接薄板部位的超声信号展开Top-Hat变换,获取滤波处理后的超声信号,并分析其时频域特征,提取薄板部位随时间变形过程中的高低频分量特征。将提取的高低频分量特征作为支持向量机(Support Vector Machine,SVM)的输入,用凸二次优化问题提取时频域特征中频率成分的微小变化,并引入蜣螂优化算法优化SVM的惩罚因子参数,结合频率成分的微小变化建立最优决策函数,实现对薄板部位变形的精确检测,解决难以精确检测到频率成分的微小变化的问题。经验证,所提方法可以准确提取薄板部位弯曲后超声信号的时频特征,且R-square指数与皮尔逊相关系数接近于1,说明微小变形检测精度较高。

     

    Abstract: In the process of charging and discharging, the explosion-proof battery carried by the mining rubber wheel vehicle will produce continuous vibration, which is transmitted to the boom through the vehicle structure, making the welding seam of the welding plate gradually loose and difficult to withstand the instantaneous impact force, resulting in local small deformation of the thin plate. However, this deformation is only presented by slight changes in the signal spectrum, which makes it difficult for traditional vision-based detection methods to detect small shifts in the thin plate, resulting in low detection accuracy. Therefore, the deformation detection method of welded sheet part of the boom of explosion-proof storage battery rubber wheel car for mining is put forward. The ultrasonic signal of the welded thin plate of the boom is obtained by Top-Hat transformation, and its time-frequency domain characteristics are analyzed to extract the characteristics of the high and low frequency components during the deformation process of the thin plate. The extracted features of high and low frequency components are taken as the input of Support Vector Machine (SVM). The convex quadratic optimization problem is used to extract the small changes of frequency components in the time-frequency domain features. The dung beetle optimization algorithm is introduced to optimize the penalty factor parameters of SVM, and the optimal decision function is established combining the small changes of frequency components. It can detect the deformation of thin plate accurately and solve the problem that it is difficult to detect the small change of frequency component accurately. It is proved that the proposed method can accurately extract the time-frequency characteristics of the ultrasonic signal after the bending of the thin plate, and the R-square index and Pearson correlation coefficient are close to 1, indicating that the detection precision of small deformation is high.

     

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