激光熔丝增材制造过程气孔演化行为研究

Study on the evolution behavior of pore in Laser Wire Additive Manufacturing process

  • 摘要: 为揭示激光熔丝增材制造(LWSM)过程中气孔的演化机制并实现气孔缺陷的有效调控,本研究建立了气孔演化数值模型,系统分析了激光功率对激光熔丝增材制造过程气孔演化的影响规律,进一步探究了气孔的逸出机制。结果表明:随着激光功率的增加,熔池内部的速度场增强,形成“涡流”,导致气泡无法逸出熔池,最终在沉积层中形成气孔。熔池中气泡主要受到浮力、熔池流动产生的推力、液态金属粘力和重力作用。熔池流动产生的推力在气泡逸出的不同阶段作用不同,重力和黏性阻力作为阻碍力,浮力和熔池流动产生向上的推力促进气泡逸出熔池。研究结果为激光熔丝增材制造优化工艺参数和减少气孔缺陷提供理论依据。

     

    Abstract: In order to reveal the evolution mechanism of pores in the Laser Wire Additive Manufacturing (LWSM) process and achieve effective regulation of pore defects, a numerical model of stomatal evolution was established in this study, the effect of laser power on porosity evolution during laser fuse additive manufacturing was systematically analyzed, further explored the pore escape mechanism. The results show: As the laser power increases, the velocity field inside the molten pool is enhanced, forming a "vortex", this prevents bubbles from escaping the molten pool, eventually pores are formed in the deposited layer. The bubbles in the molten pool are mainly affected by buoyancy, thrust generated by the flow of the molten pool, viscosity of the liquid metal and gravity. The thrust generated by the molten pool flow has different effects at different stages of bubble escape, Gravity and viscous drag act as hindering forces, while buoyancy and molten pool flow generate an upward thrust to promote the escape of bubbles from the molten pool. The research results provide a theoretical basis for optimizing process parameters and reducing porosity defects in laser fuse additive manufacturing.

     

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