低真空激光焊接技术研究现状与应用展望

Research progress and application prospects of low-vacuum laser welding technology

  • 摘要: 随着核电、海洋工程、压力容器及高端能源装备向大型化、厚壁化和高可靠性方向发展,传统多层多道电弧焊接工艺在焊接效率、热输入控制、变形抑制及质量一致性方面逐渐难以满足工程需求。激光焊接具有高能量密度、低热输入和易自动化等优势,但在常压高功率焊接条件下易受到金属蒸气和等离子体羽流的屏蔽影响,导致能量耦合效率降低、匙孔和熔池失稳,并诱发气孔、飞溅及塌陷等缺陷。低真空激光焊接通过在焊接区域建立低于大气压的环境,降低气体介质密度,抑制等离子体羽流对激光束的吸收与散射作用,从而提升熔透能力和焊接稳定性。本文系统综述了低真空激光焊接技术原理、国内外工艺研究进展、真空及局部真空焊接装备发展现状,并结合核能装备、航空航天、深海装备、压力容器和海上风电等典型应用场景,分析了该技术的工程应用前景与关键挑战。结果表明,低真空激光焊接在厚壁结构高效、高质量、低变形连接方面具有显著优势,局部低真空装备的小型化、动态密封、稳定控压及智能化控制将是未来工程化应用的重要发展方向。

     

    Abstract: With the development of nuclear power, marine engineering, pressure vessels, and high-end energy equipment toward larger size, thicker sections, and higher reliability, conventional multi-pass arc welding processes are increasingly unable to meet engineering requirements in terms of welding efficiency, heat input control, deformation suppression, and quality consistency. Laser welding offers advantages such as high energy density, low heat input, and ease of automation. However, under atmospheric high-power welding conditions, laser welding is susceptible to shielding effects caused by metal vapor and plasma plumes, which reduce energy coupling efficiency, destabilize the keyhole and molten pool, and induce defects such as porosity, spatter, and weld collapse. Low-vacuum laser welding establishes a sub-atmospheric environment in the welding region, reducing the density of the gaseous medium and suppressing the absorption and scattering of the laser beam by the plasma plume, thereby improving penetration capability and welding stability. This paper systematically reviews the technical principles of low-vacuum laser welding, domestic and international research progress in welding processes, and the development status of vacuum and local-vacuum welding equipment. Typical application scenarios, including nuclear power equipment, aerospace structures, deep-sea equipment, pressure vessels, and offshore wind power structures, are also discussed to analyze the engineering application prospects and key challenges of this technology. The results indicate that low-vacuum laser welding has significant advantages in achieving efficient, high-quality, and low-deformation joining of thick-section structures. The miniaturization, dynamic sealing, stable pressure control, and intelligent control of local low-vacuum equipment will be important directions for future engineering applications.

     

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