层间暂停对电弧增材AZ31组织与性能的影响

Effect of interlayer pausing on microstructure and properties of wire arc additive manufacture AZ31 alloy

  • 摘要: 电弧增材制造技术是制备具有优异性能与复杂构型镁合金构件的有效方法,但该技术在制备过程中易产生严重的热积累问题,进而导致合金组织粗大、成形性能不佳等缺陷,限制了其应用推广。为解决这一关键难题,以AZ31镁合金为试验材料,采用层间暂停策略,制备了一系列不同层间暂停时间的AZ31镁合金薄壁样品,并系统研究其组织与力学性能。研究结果表明,经层间暂停处理后,AZ31镁合金的微观组织得到显著优化:晶粒尺寸显著细化,晶粒取向分布更趋随机,第二相颗粒也更加细小、分布更为均匀。微观组织的改善有效实现了合金强度与塑性的协同提升,其中当层间暂停时间为60s时,合金样品表现出最佳综合力学性能,其屈服强度、抗拉强度和伸长率分别达到116MPa、250MPa和18.1%。结论表明,层间暂停策略是缓解电弧增材制造过程中严重热积累的有效手段,可实现合金组织的原位调控,其研究思路与技术方法也可为其他合金的电弧增材制造提供重要参考与应用借鉴。

     

    Abstract: Wire arc additive manufacturing (WAAM) is an effective method for preparing magnesium alloy components with excellent performance and complex configurations. However, this technology is prone to severe thermal accumulation during the preparation process, which further leads to defects such as coarse alloy microstructure and poor forming performance, limiting its application and promotion. To solve this key problem, AZ31 magnesium alloy was used as the experimental material in this paper, and a series of AZ31 magnesium alloy thin-walled samples with different interlayer pause times were prepared by adopting the interlayer pause strategy, and their microstructure and mechanical properties were systematically studied. The research results show that after inter-layer pause treatment, the microstructure of AZ31 magnesium alloy is significantly optimized: the grain size is remarkably refined, the grain orientation distribution tends to be more random, and the second-phase particles are also finer and more uniformly distributed. The improvement of microstructure effectively realizes the synergistic improvement of alloy strength and plasticity. Among them, when the interlayer pause time is 60s, the alloy sample exhibits the best comprehensive mechanical properties, with the yield strength, tensile strength and elongation reaching 116MPa, 250MPa and 18.1%, respectively. It is concluded that the interlayer pause strategy is an effective means to alleviate the severe thermal accumulation in the arc additive manufacturing process, which can realize the in-situ regulation of the alloy microstructure. Its research ideas and technical methods can also provide important reference and application for the arc additive manufacturing of other alloys.

     

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