超声振动对超音速火焰喷涂-感应熔覆复合涂层的组织与性能影响

Effect of Ultrasonic Vibration on the Microstructure and Properties of Supersonic Flame Spraying-Induction Cladding Composite Coatings

  • 摘要: 0Cr13Ni5Mo是一种马氏体不锈钢,具备高强度、耐腐蚀、可焊性优异等特点,在水电、石油、核电等工业领域具有重要应用价值。为提升其使用寿命利用超音速火焰喷涂和感应重熔技术制备耐磨涂层,并通过超声振动改善其组织和性能。利用金相显微镜、X射线衍射仪(XRD)、扫描电子显微镜(SEM)及能量色散X射线谱仪(EDS)等设备对涂层的物相及微观组织进行了观察与分析。此外,通过显微硬度测试、冲蚀磨损试验对涂层的显微硬度和耐磨性进行了评估。研究结果表明:当超声冲击功率为400 W,超声冲击时间为30 s时,涂层的微观组织和力学性能达最佳状态,此时涂层的显微硬度达到1574.5 HV,孔隙率仅为0.949%,显示出了涂层优异的力学性能及致密的组织结构。

     

    Abstract: 0Cr13Ni5Mo is a type of martensitic stainless steel with characteristics such as high strength, corrosion resistance, and excellent weldability, and it has important application value in industrial fields such as hydropower, petroleum, and nuclear power. To improve its service life, wear-resistant coatings were prepared using supersonic flame spraying and induction remelting technologies, and ultrasonic vibration was applied to optimize the microstructure and properties of the coatings. The phase composition and microstructure of the coatings were observed and analyzed using equipment such as metallographic microscopes, X-ray diffractometers (XRD), scanning electron microscopes (SEM), and energy dispersive X-ray spectrometers (EDS). In addition, the microhardness and wear resistance of the coatings were evaluated through microhardness testing and erosion wear experiments. The research results show that when the ultrasonic impact power is 400 W and the ultrasonic impact time is 30 s, the microstructure and mechanical properties of the coating reach the optimal state. At this condition, the microhardness of the coating reaches 1574.5 HV, and the porosity is only 0.949%, indicating that the coating has excellent mechanical properties and a dense microstructure.

     

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