大型环形薄壁锻件调质工艺研究

Research on the quenching and tempering process of large ring forgings

  • 摘要: 某大型环形薄壁锻件的材质为30CrMnSiA钢,最大直径为1630mm,高230mm,壁厚约25mm,要求调质后硬度满足33~38HRC,且翘曲变形程度不得超过3.28mm。通过使用专用工装,经900℃油冷淬火和500~520℃回火处理后,检测多件锻件的硬度值和变形程度。结果显示:硬度值控制在35~38HRC,变形量控制在3.28mm,有效解决了该锻件调质过程中的硬度不足和变形过大问题,为生产制造该类型工件提供了有力的技术支撑。

     

    Abstract: The material of the large annular thin-walled forging is 30CrMnSiA steel, the maximum diameter is 1630mm, the height is 230mm, the wall thickness is about 25mm, the hardness after quenching and tempering is required to meet 33~38HRC, and the degree of warpage deformation shall not exceed 3.28mm. Forgings are tested by using special tooling, after 900℃ oil-cooled quenching and 500~520℃ tempering, the hardness value and deformation degree of multiple forgings are detected, and the hardness value is controlled in the range of 35~38HRC, and the deformation is controlled with in 3.28mm. It effectively solves the problem of insufficient hardness and excessive deformation in the process of quenching and tempering of the forging, and provides an technical support for the company’s production and manufacturing of this type of workpiece.

     

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