焊丝类型对A514/Q355ME异种钢焊接接头组织性能的影响

Effect of wire type on microstructure properties of A514/Q355ME dissimilar steel welded joints

  • 摘要: 本论文以A514/Q355ME异种钢接头为研究对象,采用药芯焊丝和实芯焊丝分别进行焊接试验,系统对比了两种焊接接头的微观组织及力学性能。结果表明,相同焊接工艺下,两种焊丝焊接接头的组织形貌和晶粒尺寸存在显著差异。通过小铁研试验,两种接头的抗裂性能相当,均满足使用要求。药芯焊丝接头的屈服强度和抗拉强度略高于实芯焊丝,延伸率相当。-40℃冲击实验结果,实芯焊丝焊缝处的冲击功达到172 J,远高于药芯焊丝的68 J。实芯焊丝的疲劳极限达到390MPa,高于药性焊丝的370MPa。综合结果表明,两种接头均能满足工程应用需求,但需根据具体服役条件选择合适的焊接材料。

     

    Abstract: This study focuses on dissimilar steel joints of A514/Q355ME, using flux-cored wire and solid wire for welding experiments. A systematic comparison was conducted on the microstructure and mechanical properties of the welded joints produced by the two types of welding wires. The results show that under the same welding process, there are significant differences in the morphological features and grain size of the joints welded with different wires. Crack resistance tests using the Lehigh method indicate that both joints exhibit comparable crack resistance, meeting the application requirements.The joint welded with flux-cored wire shows slightly higher yield strength and tensile strength compared to the solid wire joint, while their elongation is similar. In impact tests at -40°C, the impact energy at the weld of the solid wire joint reaches 172 J, which is significantly higher than the 68 J of the flux-cored wire joint. The fatigue limit of the solid wire joint reaches 390 MPa, exceeding the 370 MPa of the flux-cored wire joint.Overall, both types of joints meet engineering application requirements, but the appropriate welding material should be selected according to specific service conditions.

     

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