现场回火温度对火电厂锅炉异种钢焊接接头力学性能与蠕变的影响

The influence of on-site tempering temperature on the mechanical properties and creep of dissimilar steel welded joints in power plant boilers

  • 摘要: 针对火电厂锅炉T91/TP347H异种钢焊接接头现场热处理工艺选择难题,研究700℃、720℃及740℃三种回火温度对接头性能的影响,旨在为现场工程应用提供直接、可靠的工艺依据。结果表明,回火温度能够显著调控接头力学性能梯度:温度升至740℃时,TP347H侧因严重敏化导致其热影响区屈服强度急剧降至240MPa,断裂伸长率劣化至12%,明确界定出该温度在现场应用中的高风险性;而T91侧热影响区则始终存在260HV的硬度峰值。本研究创新性地将精确的试验测量与有限元蠕变模拟相结合,构建了从“工艺-组织-性能”到“服役行为”的全链条评价体系。模拟预测指出,长期服役中蠕变损伤核心区将向T91侧熔合线迁移,并于10年后出现鼓包变形。本研究首次明确提出了兼顾性能与蠕变寿命的现场回火工艺窗口(700-720℃),为保障火电厂锅炉焊接结构的安全可靠性与优化运维策略提供了关键的数据支撑和理论指导。

     

    Abstract: In response to the difficulty of selecting on-site heat treatment processes for T91/TP347H dissimilar steel welding joints in thermal power plant boilers, this study investigates the effects of three tempering temperatures of 700 ℃, 720 ℃, and 740 ℃ on joint performance, aiming to provide direct and reliable process basis for on-site engineering applications. The results indicate that tempering temperature can significantly regulate the mechanical property gradient of the joint: when the temperature rises to 740 ℃, the yield strength of the heat affected zone on the TP347H side drops sharply to 240MPa due to severe sensitization, and the elongation at break deteriorates to 12%, clearly defining the high risk of this temperature in field applications; On the T91 side, there is always a hardness peak of 260HV in the heat affected zone. This study innovatively combines precise experimental measurements with finite element creep simulation to construct a full chain evaluation system from "process organization performance" to "service behavior". Simulation predictions indicate that the creep damage core area will migrate towards the T91 fusion line during long-term service, and bulging deformation will occur 10 years later. This study proposes for the first time a field tempering process window (700-720 ℃) that balances performance and creep life, providing key data support and theoretical guidance for ensuring the safety and reliability of welding structures in thermal power plant boilers and optimizing operation and maintenance strategies.

     

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