提高压射冲头铸件质量及其寿命的措施研究

Research on measures to improve the quality and service life of injection punch castings

  • 摘要: 压射冲头是采用砂型铸造的球墨铸铁件,内部易产生缩孔、缩松、气孔等缺陷,机械加工后表面会呈现组织疏松现象。在压射冲头试制初期,产品的使用寿命平均仅为半个班次(每个班次12h)。采取改善铸造及熔炼工艺后,产品内部组织致密,机械加工后正品率达98%以上。与此同时,对产品外表面的感应淬火工艺进行了改进,使基体金相组织转变为片状马氏体,表面硬度得到提升,单件使用寿命均在一个班次以上。

     

    Abstract: The injection punch is a ductile iron component cast in sand mold, which is prone to defcts such as shrinkage, porosity, and porosity inside. After machining, the surface will exhibit a loose structure. In the early stage of trial production of the product, the average service life of our branch company’s product was only half as hift(12hours per shift). After improving the moliding and melting process, the internal structure of the product is dense, and the rate of pualified products after machining is over 98%. At the same time, the induction hardening process on the outer surface of the product was improved, resulting in the transformation of the matrix metallographic structure into flake-like martensite, and the surface hardness was further improved, with a single piece service life of more than one shift.

     

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