高品质Ti662钛合金棒材的制备及探伤异常区域剖析(修改后重投)

Analysis of high -quality Ti662 titanium alloy rods preparation and detection abnormal area

  • 摘要: 选取经3次VAR(真空自耗电弧炉)熔炼的名义规格为Φ720mm的3吨级Ti662合金铸锭,采用高低温结合多火次锻造制备成规格为Φ103×1700mm的棒材,经STA(固溶时效)处理后,按Ti03标准要求进行组织以及力学性能的检测,结果显示棒材各项性能均满足标准要求。 对棒材表面进行机械加工后,采用380M型便携式探伤仪搭配5P14探头使用接触法对棒材100%进行超声波检测时,发现棒材局部区域波形异常,噪声信号偏高。将该区域解剖后首先进行低倍检查,低倍上出现明显的亮斑。随后对异常区域以及基体区域分别采用倒置式显微镜、扫描电镜与维氏硬度计进行SEM、EDS、HV分析,金相检测结果显示,亮斑位置的显微组织基本没有初生α相,为典型的富β偏析。EDS结果显示,偏析区域V、Fe、Cu元素含量偏高,Al、Sn元素含量正常。维氏硬度结果显示,偏析区域维氏硬度低于正常区域,判定偏析类型为软偏析。

     

    Abstract: A 3-ton Ti662 alloy ingot with a nominal diameter of Φ720mm, which had undergone three rounds of VAR (Vacuum Arc Remelting) refining, was selected and processed into a bar with dimensions of Φ103×1700mm through a combination of high and low temperature forging with multiple heating cycles. After undergoing STA (Solution Treatment and Aging) treatment, the microstructure and mechanical properties of the bar were evaluated according to the Ti03 standard requirements, and the results showed that all properties of the bar met the standard specifications. Following machining of the bar surface, a 380M portable flaw detector equipped with a 5P14 probe was used to conduct a 100% ultrasonic inspection of the bar using the contact method. Abnormal waveform and high noise signal were found in the local area of the bar material. Upon dissecting these areas and conducting a low-magnification examination, distinct bright spots were observed. Subsequent SEM (Scanning Electron Microscope), EDS (Energy Dispersive Spectroscopy), and HV (Vickers Hardness) analyses were performed on the abnormal areas and the matrix areas using an inverted microscope, scanning electron microscope, and Vickers hardness tester, respectively. The metallographic examination revealed that the microstructure at the bright spots lacked primary α-phase and exhibited typical β-rich segregation. The EDS results indicated that the segregated areas had higher concentrations of V, Fe, and Cu elements, while the concentrations of Al and Sn elements were normal. The Vickers hardness test results showed that the hardness of the segregated areas was lower than that of the normal areas, indicating that the segregation was of the soft type.

     

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