行星轮内孔枝晶状花斑研究

Research on dendritic flower spots in the inner holes of planet gears

  • 摘要: 针对行星轮渗碳淬火、内孔磨削后,酸蚀检查时发现内孔表面局部存在枝晶状花斑的情况,对行星轮进行解剖,分别从材料、硬度和金相组织等多个方面进行研究分析,评估枝晶状花斑对零件质量的影响。结果表明:枝晶花斑痕迹与锻件原材料成分偏析引起组织不均匀有直接关系,产生原因与热处理工艺过程无关,深色区和浅色区的马氏体组织级别、显微硬度存在较大的差异,因此建议超过国家标准要求的材料不得使用。

     

    Abstract: In response to the discovery of dendritic flower spots on the surface of the inner hole during acid corrosion inspection after carburizing and quenching of the planetary gear and inner hole grinding, the planetary gear was dissected and analyzed from multiple aspects such as material, hardness, and metallographic structure to evaluate the impact of dendritic flower spots on the quality of the parts. The results showed that the traces of dendritic flower spots were directly related to the uneven structure caused by the segregation of the raw material composition of the forging, and the cause was not related to the quality of the heat treatment. There were significant differences in the martensitic structure level and microhardness between the dark and light areas, and it was not recommended to use those that exceeded the national standard requirements.

     

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