高铬铸铁的液态模锻造工艺及热处理性能研究

ResearchonLiquidDieForgingProcessandHeatTreatmentPropertiesofHighChromiumCastIron

  • 摘要: 传统的高铬铸铁采用重力锻造方式,但这种方式往往存在锻造不成型和模型开裂等情况,因此研究提出一种采用液态模锻造的方式。通过对液态模锻过程中模具进行设计和工艺参数分析,达到优化工艺提升模具性能的目的。同时研究使用热处理以提升金属液实际性能。研究结果表明,热处理后温度530℃时金属的硬度达56.8HRC,金属的硬度增加了7.1HRC。高铬铸铁金属的冲击韧性其中韧性最高能够达24.8J/cm2。未经过热处理的金属会出现较多的裂纹和空隙。经过工艺优化后的液态模锻模具缩松概率最低为0.01%。通过不同工艺模拟后。模具的锻造缺陷率得到有效的控制。可见通过热处理后的高铬铸铁能够有效提升金属性能,同时工艺优化后的模具性能也得到有效的改善。这对高铬铸铁的液体模锻造工艺的优化和锻造模具性能的提升有较好的指导意义。

     

    Abstract: Abstract: The traditional high chromium cast iron is made by gravity forging, but this method often has some problems such as forging failure and model cracking, so a liquid die forging method is proposed. Through the design and process parameter analysis of the die in the process of liquid die forging, the purpose of optimizing the process and improving the performance of the die is achieved. At the same time, the use of heat treatment to improve the actual performance of liquid metal is studied. The results showed that the hardness of the metal reached 56.8HRC at 530℃ after heat treatment, and the hardness of the metal increased by 7.1HRC. The impact toughness of high chromium cast iron metal can be up to 24.8J/cm2. Metal that has not been superheated will have more cracks and voids. After process optimization, the shrinkage probability of liquid die forging is the lowest 0.01%. After simulation by different processes. The forging defect rate of the die is effectively controlled. It can be seen that the metal properties of high chromium cast iron after heat treatment can be effectively improved, and the mold properties after process optimization can also be effectively improved. It has a good guiding significance for the optimization of liquid die forging process of high chromium cast iron and the improvement of forging die performance.
     

     

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